Explorer Sport 2WD V6-4.0L VIN E (2002)
Differential Cover: Service and Repair
Differential Housing Cover
Removal
1. Position the vehicle on a hoist. Place vehicle in neutral.
2. Remove the differential housing cover.
1
Remove the bolts and drain the lubricant from the differential housing.
2
Remove the differential housing cover.
Installation
1. CAUTION: The machined surfaces on the differential housing and the differential housing cover must be clean and free of oil before applying
the silicone sealant. Cover the inside of the rear axle prior to cleaning the machined surface to prevent contamination.
Clean the gasket mating surfaces.
2. CAUTION: Install the differential housing cover within 15 minutes of applying the silicone, or it will be necessary to apply new sealant.
Apply a continuous bead of sealant to the differential housing cover.
-
Use Clear Silicone Rubber D6AZ-19562-AA or equivalent meeting Ford specification ESB-M4G92-A.
3. NOTE: If possible, allow one hour before filling the axle with lubricant to allow the silicone sealant to cure.
Install the differential housing cover.
1
Position the differential housing cover.
2
Install the bolts.
