Explorer Sport Trac 4WD V6-4.0L VIN E (2007)
All vehicles
5. NOTE: When the muffler assembly-to-tailpipe Torca(R) clamp is loosened, a new muffler assembly-to-tailpipe Torca(R) clamp must be
installed.
Loosen the muffler assembly-to-tailpipe Torca(R) clamp.
6. Remove the exhaust Y-pipe-dual catalytic converter-to-muffler assembly bolts, nuts and gasket.
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Discard the exhaust Y-pipe-dual catalytic converter-to-muffler assembly bolts, nuts and gasket.
7. Disconnect the rubber isolators and remove the muffler assembly.
Installation
All vehicles
1. If reusing the tailpipe, install a new muffler assembly-to-tailpipe Torca(R) clamp.
2. Position the muffler assembly and connect the rubber isolators.
3. NOTE: Do not tighten the muffler assembly-to-tailpipe Torca(R) clamp until the exhaust system has been aligned.
NOTE: Using an abrasive pad, clean the muffler assembly-to-tailpipe surface area of any rust.
Position the muffler assembly-to-tailpipe.
Explorer Sport Trac
4. NOTE: Install a new muffler inlet pipe service coupler.
NOTE: Using an abrasive pad, clean the muffler inlet pipe service coupler surface area of any rust.
NOTE: If installing a service muffler kit, the coupling will be welded into position on the muffler inlet pipe.
NOTE: The factory muffler inlet pipe will not have an alignment nub.
If reusing the factory muffler assembly, position the 2 halves of the muffler inlet pipe into the service exhaust coupler and center the service
exhaust coupler onto the cut joint on the muffler inlet pipe. If installing a new service muffler kit, install the muffler inlet pipe coming out of the
muffler into the service exhaust coupler.
All Vehicles
5. NOTE: Install new exhaust Y-pipe-dual catalytic converter-to-muffler assembly gasket, bolts and nuts.
Loosely install the exhaust Y-pipe-dual catalytic converter-to-muffler assembly gasket, bolts and nuts.
6. Align the exhaust system.