F 150 2WD Pickup V8-5.4L SOHC VIN 5 (2004)
5.
Remove the panel and place it on suitable work stands.
6.
Using a suitable grinder and a 3" Rollok(R) disc, carefully grind only the spots marked earlier on the new outer panel as follows:
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Be sure to remove all e-coat, paint or galvanized coating from the mating surfaces.
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If the metal has a pewter look, not all the galvanizing has been removed.
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A shiny surface appearance must be left after grinding.
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DO NOT damage the corners or thin the metal.
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DO NOT GRIND above the mating surface area. This will help eliminate the possibility of corrosion formation after the repair is complete.
See Figures 16 and 17.
Resistance Welder Set-Up and Adhesive Preparation
RESISTANCE WELDER SET-UP AND ADHESIVE PREPARATION
1.
Set up the spot welder following the manufacturer's recommendations for weld bonding. Be sure to review all pertinent information provided by
