F 150 2WD Pickup V8-5.4L SOHC VIN 5 (2004)
19.
Remove the three (3) RH engine support insulator bracket bolts.
20.
Remove the RH engine support insulator assembly.
21.
Remove the three (3) LH engine support insulator bracket bolts.
22.
Remove the LH engine support insulator assembly.
INSTALLATION AND NEUTRALIZATION
1.
Install the LH engine support insulator bracket assembly.
2.
Install the three (3) LH engine support insulator bracket bolts. Tighten to 46 lb-ft (62 N.m).
3.
Install the RH engine support insulator bracket assembly.
4.
Install the three (3) RH engine support insulator bracket bolts. Tighten to 46 lb-ft (63 N.m).
5.
Lower engine.
6.
Install the LH engine support insulator through bolt. (Do not tighten until after neutralization procedure)
CAUTION
ONLY USE HAND TOOLS WHEN INSTALLING THE LH ENGINE MOUNT BOLT OR DAMAGE TO THE ENGINE MOUNT CAN OCCUR.
NOTE
EARLY BUILT VEHICLES ARE EQUIPPED WITH AN M14 THROUGH BOLT. LATE BUILD VEHICLES ARE EQUIPPED WITH AN M18
THROUGH BOLT. IF THE M14 THROUGH BOLT ENGINE SUPPORT INSULATOR NUT IS MISSING OR DAMAGED, INSTALL A NEW
NUT USING SERVICE PART NUMBER W709375. IF THE M14 THROUGH BOLT ENGINE SUPPORT INSULATOR NUT CAGE IS
DAMAGED OR MISSING, INSTALL A NEW NUT USING SERVICE PART NUMBER W520516-5301.
7.
Install RH engine support insulator nuts and washer. (Do not tighten until after neutralization procedure)
CAUTION
ONLY USE HAND TOOLS WHEN INSTALLING THE RH ENGINE MOUNTS NUTS OR DAMAGE TO THE ENGINE MOUNTS CAN
OCCUR.
8.
Install the oil level indicator and tube. Refer to WSM Section 303-01B.
9.
Install the starter. For additional information, refer to WSM Section 303-04B.
10.
Install the exhaust system support bracket bolts to the crossmember. (Do not tighten until after neutralization procedure)
11.
Install the four (4) exhaust manifold to catalytic converter nuts. (Do not tighten until after neutralization procedure)
12.
Loosen all exhaust slip coupling back to muffler.
13.
Lower the vehicle to the ground.
14.
Remove the engine support tool (303-F073 Three Bar Support).
15.
Position generator and install retainers. Tighten to 18 lb-ft (24 N.m).
16.
Install the generator support bracket. Tighten to 89 lb-in (10 N.m).
17.
Position the cooling fan shroud and install the bolts. Tighten to 89 lb-in (10 N.m).
18.
Reinstall the upper radiator sight shield.
19.
Rotate the belt tensioner clockwise and install the drive belt onto the generator pulley.
20.
Position the fluid reservoir and install the three (3) fluid reservoir bolts. Tighten to 8 lb-ft (11 N.m).
21.
Install the throttle body. For additional information, refer to WSM Section 303-04B.
