F 250 2WD Pickup V8-7.3L DSL (1990)
^ E - May
^ F - June
^ G - July
^ H - August
^ I - September
^ J - October
^ K - November
^ L - December
Year Code Guide:
^ J - 1995
^ K - 1996
^ L - 1997
^ M - 1998
URETHANE MOUNTED GLASS MATERIAL
USAGE PROCEDURE
REMOVAL
1.
If necessary, remove the windshield wiper mounting arm, pivot shafts and leaf screen along cowl. Remove the inside rear view mirror, all
windshield garnish mouldings, A-pillar mouldings and lower headliner.
2.
Use Rotunda Interior Cut-Out Knife (164-R2450 or 164-R2451) or equivalent to cut urethane. Refer to the manufacturer's instructions when using
tool.
CAUTION:
USE CARE WHEN CUTTING THROUGH SEAL TO AVOID DAMAGE TO THE INSTRUMENT PANEL, REAR PACKAGE TRAY,
HEADLINER OR INTERIOR TRIM.
3.
Remove glass from vehicle using a suitable glass removal tool.
INSTALLATION
1.
Trim the urethane left on the flange with a utility knife or razor blade until the surface is smooth and free of cuts. Even up the urethane remaining
on the pinch weld so it is all at the same level (approximately 1/16" or 1.6 mm).
2.
Apply Essex Urethane Pinchweld Primer U-413 to any sheet metal that has been exposed along the pinch weld. Let dry for a minimum of 6-10
minutes before proceeding. Do not apply primer to existing urethane bead.
3.
Properly align glass to body. Place the glass in the opening and center it from top to bottom and side to side with about equal clearance on all
sides. Using masking tape or crayon, make alignment points on each of the four (4) sides of the glass and body.
4.
Remove the windshield from the vehicle and place it inside up, on a low stable work surface.
5.
Clean the glass with a non-alcohol based glass cleaner such as Essex Glass And Surface Cleaner GC-800.
6.
Install rear view mirror bracket. Refer to the appropriate Service Manual for installation details.
7.
Apply two (2) coats of Urethane Glass Prep U-401 to inner edge of the windshield. Wipe off material immediately after each application.
NOTE:
WIPE OFF URETHANE GLASS PREP U-401 IMMEDIATELY AFTER EACH APPLICATION.
8.
Apply Essex Primer U-402 to the same glass area as U-401. Allow to dry 5 minutes.
9.
Install foam dam tape on pinch weld, if required.
