F 250 4WD Super Duty V8-5.4L (2009)
Shifter Transfer Case: Service and Repair
Transfer Case Shift Lever
Removal
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Shift the transfer case into 4H.
3. Remove the shift lever boot and bezel. Slide the boot and bezel upward on the shift lever.
4. Remove the 2 screws and the inner shift lever boot and bracket. Slide the boot upward on the shift lever.
5. Remove the shift lever bolt that attaches the shift lever to the transfer case control. Remove the shift lever and the bezel and boot as an assembly.
6. Disconnect the shift linkage from the lower shifter arm.
7. Remove the transfer case control pivot bolt and the transfer case control bracket bolt, then remove the transfer case control assembly. Discard the
pivot bolt.
Installation
1. NOTE: Do not tighten the bolt that attaches the transfer case control lever assembly to the transmission case at this time.
Position the transfer case control to the transmission. Align the new transfer case control pivot bolt over the correct mounting hole in the
transmission case and start the bolt into the threaded hole by hand.
1. For vehicles with a gasoline engine and manual transmission, or a diesel engine and manual or automatic transmission, install the new bolt in
the forward (LH) threaded hole in the transmission case.
2. For vehicles with a gasoline engine and automatic transmission, install the new bolt in the rearward (RH) threaded hole in the transmission
case.
