F 350 4WD Super Duty V10-6.8L VIN V (2005)
Unlock the push rod retaining clips and separate the clutch master cylinder push rod from the clutch pedal.
7. Remove and discard the clutch master cylinder push rod bushing.
8. Remove the switch cover and the clutch pedal position switch from the clutch master cylinder push rod.
9. Separate the power distribution box from the bracket to gain access to the clutch master cylinder.
10. Unlock and remove the clutch master cylinder from the clutch pedal and support bracket. Compress and twist the clutch master cylinder clockwise
45 degrees to unlock it from the clutch pedal and support bracket.
11. CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, wash the surface with
water immediately.
Remove the clutch hydraulic system from the vehicle.
12. CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, wash the surface with
water immediately.
CAUTION: When installed correctly, the flat side of the clutch pedal position switch must face the tab protruding from the clutch master cylinder
, and the switch wiring connector must be in the 12 o'clock position. Incorrect installation will damage the clutch pedal position switch and cause
insufficient clutch pedal travel. To install, reverse the removal procedure.
CAUTION: The push rod is not removable after installing it in the clutch master cylinder.
Install the new push rod in the clutch master cylinder. Install a new push rod bushing.
13. Press the clutch pedal to seat the push rod in the clutch master cylinder.
14. Test the system for normal operation.
