Engine Data Description | Endura-E (50 PS) | Endura-E (60 PS) | Engine management | EEC V | EEC V | Emission standard | 96 EEC | 96 EEC | Fuel | 95 RON | 95 RON | Engine code | JJE | J4L | Firing order | 1 - 2 - 4 - 3 | 1 - 2 - 4 - 3 | Bore | 73.96 mm | 73.96 mm | Stroke | 75.48 mm | 75.48 mm | Capacity | 1299 cm 3 | 1299 cm 3 | Compression ratio | 9.5:1 | 9.5:1 | Compression pressure at starter motor speed | 13 - 16 bar | 13 - 16 bar | Power output (EC) | 4500 rev/min - 37 kW/50 PS | 5000 rev/min - 44 kW/60 PS | Torque, at 2500 rev/min | 93 Nm | 103 Nm | Maximum engine speed, intermittent | 5175 rev/min | 5675 rev/min | Maximum engine speed, continuous | 4950 rev/min | 5450 rev/min | Idle speed | 850 ± 50 rev/min | 850 ± 50 rev/min | Maximum oil consumption | 0.5L/1000 km | Valve Timing Description | Degrees | Intake valve opens before TDC | 18 | Intake valve closes after BDC | 38 | Exhaust valve opens before BDC | 45 | Exhaust valve closes after TDC | 7 | Camshaft Description | mm | Chain length (46 links) | 438.15 | Cam lift, intake | 5.25 | Cam lift, exhaust (with valve clearance of 0.3 mm) | 5.14 | Cam lift, exhaust (with valve clearance of 0.5 mm) | 5.266 | Bearing Ø - camshaft | 39.615 - 39.635 | Inner Ø - bearing bush, standard | 39.662 - 39.682 | Inner Ø - bearing bush, oversize, service | 39.662 - 39.713 | Camshaft thrust plate thickness | 4.457 - 4.508 | Camshaft clearance (axial) | 0.02 - 0.19 | Valves Description | mm | Valve clearance (engine cold), intake | 0.20 | Valve clearance (engine cold), exhaust | 0.50 | Valve tappet Ø | 13.081 - 13.094 | Tappet clearance in cylinder block | 0.016 - 0.062 | Free valve spring length | 41 | Valve springs - inner Ø | 20.25 - 20.75 | Valve spring wire - Ø | 3.77 - 3.83 | Valve length, intake | 103.70 - 104.40 | Valve length, exhaust | 104.02 - 104.72 | Valve head Ø, inlet | 34.4 - 34.6 | Valve head Ø, exhaust | 28.90 - 29.10 | Valve stem Ø (inlet), standard | 7.025 - 7.043 | Valve stem Ø (inlet), oversize 0.2 mm | 7.225 - 7.243 | Valve stem Ø (inlet), oversize 0.4 mm | 7.425 - 7.443 | Valve stem Ø (exhaust), standard | 6.999 - 7.017 | Valve stem Ø (exhaust), oversize 0.2 mm | 7.199 - 7.217 | Valve stem Ø (exhaust), oversize 0.4 mm | 7.399 - 7.417 | Valve stem guide clearance, intake | 0.020 - 0.069 | Valve stem guide clearance, exhaust | 0.046 - 0.095 | Valve lift (without clearance), intake | 8.35 ± 0.35 | Valve lift, exhaust (with valve clearance of 0.3 mm) | 8.17 | Valve lift, exhaust (with valve clearance of 0.5 mm) | 8.37 | Cylinder Head Descrition | mm | Maximum distortion | 0.02 | Cylinder Block Description | mm | Cylinder block - cylinder liner bore | 77.086 - 77.127 | Cylinder bore Ø, standard class 1 | 73.940 - 73.950 | Cylinder bore Ø, standard class 2 | 73.950 - 73.960 | Cylinder bore Ø, standard class 3 | 73.960 - 73.970 | Cylinder bore Ø, oversize 0.5 mm | 75.000 - 75.010 | Center main bearing width (without thrust half-rings) | 22.040 - 22.100 | Installed main bearing shells, standard, vertical inner Ø | 57.009 - 57.056 | Installed main bearing shells, undersize 0.254 mm, vertical inner Ø | 56.755 - 56.802 | Installed main bearing shells, undersize 0.508 mm, vertical inner Ø | 56.501 - 56.548 | Installed main bearing shells, undersize 0.762 mm, vertical inner Ø | 56.247 - 56.294 | Main bearing parent bore Ø, standard | 60.623 - 60.636 | Main bearing parent bore Ø, oversize | 61.003 - 61.016 | Camshaft bearing parent bore Ø, standard | 42.888 - 42.918 | Camshaft bearing parent bore Ø, oversize | 43.396 - 43.420 | Camshaft bearing bushes, standard Ø | 39.662 - 39.682 | Camshaft bearing bushes Ø, oversize cylinder block | 39.662 - 39.682 | Camshaft bearing bushes Ø, standard and oversize service | 39.662 - 39.713 | Main bearing clearance (radial) | 0.009 - 0.056 | Crankshaft Description | mm | Main bearing journal Ø, standard | 56.980 - 57.000 | Main bearing journal Ø, undersize (green) 0.254 mm | 56.726 - 56.746 | Width of main bearing shells | 18.29 - 18.69 | Big-end bearing journal Ø, standard | 40.99 - 41.01 | Big-end bearing journal Ø, undersize (green) | 40.74 - 40.76 | Big-end bearing journal Ø, undersize service 0.508 mm | 40.49 - 40.51 | Big-end bearing journal Ø, undersize service 0.762 mm | 40.24 - 40.26 | Crankshaft clearance (axial) | 0.05 - 0.26 | Thickness of thrust half-ring, standard | 2.80 - 2.85 | Thickness of thrust half-ring, oversize | 2.99 - 3.04 | Connecting Rod Description | mm | Bore Ø, big-end | 43.99 - 44.01 | Bore Ø, small end | 17.99 - 18.01 | Installed big-end bearing shells, vertical inner Ø, standard | 41.016 - 41.050 | Installed big-end bearing shells, vertical inner Ø, undersize 0.254 mm | 40.966 - 41.000 | Installed big-end bearing shells, vertical inner Ø, undersize 0.508 mm | 40.516 - 40.550 | Installed big-end bearing shells, vertical inner Ø, undersize 0.762 mm | 40.266 - 40.300 | Installed big-end bearing shells, vertical inner Ø, undersize 1.016 mm | 40.016 - 40.050 | Big-end bearing radial clearance | 0.006 - 0.060 | Big-end bearing clearance (axial) | 0.100 - 0.250 | The crankshaft must not be reworked. Pistons Description | mm | Piston diameter, class 1 | 73.91 - 73.92 | Piston diameter, class 2 | 73.92 - 73.93 | Piston diameter, class 3 | 73.93 - 73.94 | Piston Ø, standard service | 73.93 - 73.955 | Piston Ø, oversize 0.5 mm | 74.46 - 74.485 | Piston Ø, 1.0 mm | 74.96 - 74.985 | Piston installation clearance, production | 0.020 - 0.040 | Piston installation clearance, service engine | 0.015 - 0.050 | Piston ring gap (installed), top | 0.25 - 0.45 | Piston ring gap (installed), middle | 0.45 - 0.75 | Piston ring gap (installed), bottom | 0.2 - 0.5 | Piston ring axial clearance, top (maximum) | 0.2 | Piston ring axial clearance, bottom (maximum) | 0.1 | Ring gap position, top | 180 degrees offset to the oil scraper ring gap | Ring gap position, middle | 90 degrees offset to the oil scraper ring gap | Ring gap position, bottom | aligned with piston pin | Piston pin length | 63.6 - 64.4 | Piston pin Ø, white | 18.026 - 18.029 | Piston pin Ø, red | 18.029 - 19.032 | Piston pin Ø, blue | 18.032 - 18.035 | Piston pin Ø, yellow | 18.035 - 18.038 | Piston pin interference fit (in connecting rod) at 21°C | 0.016 - 0.048 | Piston pin clearance (in piston) at 21°C | 0.008 - 0.014 | Lubricants, Fluids, Sealers and Adhesives Item | Specification | Sealer for oil pressure switch | WSK-M2G349-A7 | Spark plug thread lubricant | ESE-M1244-A | Sealer, oil pan to cylinder block | WSE-M4G323-A4 | Power steering hydraulic fluid | ESPM-2C-166-H | Coolant (Motorcraft Super Plus 4 Anti-Freeze) | ESDM-97B49-A | Brake fluid (DOT 4) | SAM-6C9103-A | Silicone grease | ESE - M1C171 - AA | Engine Oil Viscosity / ambient temperature | Description | Specification | SAE 5W30 / below -20 to over 40°C | Ford Formula E Economy Motor Oil | WSS-M2C912-A1 | Alternative engine oils | | | SAE 10W30 / -20 to over 40°C | Ford Multigrade Super Engine Oil | ACEA A1-96/B1-96 or A2-96/B2-96 and API/SH/CD EC | SAE 5W40 / below -20 to over 40°C | Ford Formula S Synthetic Motor Oil | ACEA A3-96/B3-96 and API/SH/CD EC | SAE 10W40 / -20 to over 40°C | Ford XR+ High Performance High Lubricity Motor Oil | ACEA A3-96/B3-96 and API/SH/CD EC | If engine oils with these specifications are not available, only use engine oils which conform to specification API/SH/EC or better. Engine Oil Pressure Description | bar | Oil pressure (minimum, oil temperature 80°C) at 800 rev/min | 0.6 | Oil pressure (minimum, oil temperature 80°C) at 2000 rev/min | 1.5 | Pressure relief valve opening pressure | 2.41 - 2.96 | Engine Oil Pump Description | mm | Oil pump, max. inner/outer rotor clearance | 0.051 - 0.127 | Oil pump (clearance between outer rotor and housing) | 0.14 - 0.26 | Axial clearance of outer/inner rotor in oil pump cover | 0.025 - 0.06 | Capacities | Litres | Engine oil, initial fill with filter | 3.40 | Engine oil, with filter change | 3.25 | Engine oil, without filter change | 2.75 | Coolant | 7.1 | If engine oils of other brands are used, it is imperative to make sure that these conform to API SG/CD or better in the particular viscosity class. Torque Specifications Description | Nm | lb-ft | lb-in | Rear engine mounting to transmission | 69 | 51 | - | Front engine mounting bracket to body | 61 | 45 | - | Front engine mounting bracket to engine mounting and cylinder head bracket | 69 | 51 | - | Engine roll restrictor to transmission | 50 | 37 | - | Engine roll restrictor to front crossmember | 70 | 52 | - | Right-hand front driveshaft center bearing to center bearing bracket | 24 | 18 | - | Air conditioning compressor to oil pan | 25 | 18 | - | Power steering pump to bracket | 23 | 17 | - | Flange bolts, transmission to engine | 44 | 32 | - | Shift rod stabilizer | 55 | 41 | - | Ground lead to transmission | 44 | 32 | - | Cable to starter motor | 11 | 8 | - | Shift rod to transmission | 23 | 17 | - | Generator to bracket | 24 | 18 | - | Suspension arm to spindle carrier | 52 | 38 | - | Track rod to spindle carrier | 36 | 27 | - | Catalytic converter to exhaust manifold | | | | Stage 1 | 25 | 18 | - | Stage 2 | 40 | 30 | - | Exhaust manifold to cylinder head | 23 | 17 | - | Catalytic converter to engine | 47 | 35 | - | Flange (exhaust) | 47 | 35 | - | Main bearing caps | 95 | 70 | - | Big-end bearing caps | | | | Stage 1 | 4 | - | 35 | Stage 2 | 90 degrees | 90 degrees | - | Rear oil seal carrier | 18 | 13 | - | Flywheel | 67 | 49 | - | Clutch pressure plate | 30 | 22 | - | Timing chain tensioner | 8 | - | 71 | Camshaft thrust plate | 11 | 8 | - | Camshaft sprocket | 28 | 21 | - | Timing cover | 9 | - | 80 | Crankshaft pulley | 115 | 85 | - | Starter motor | 44 | 32 | - | Timing chain tensioner | 8 | - | 71 | Generator bracket | 47 | 35 | - | Coolant pump | 10 | - | 89 | Coolant pump pulley | 12 | 9 | - | Thermostat housing | 27 | 20 | - | Oil pump | 18 | 13 | - | Oil pump cover | 10 | - | 89 | Oil pan | | | | Stage 1 | 7 | - | 62 | Stage 2 | 10 | - | 89 | Oil drain plug | 25 | 18 | - | Oil pressure switch | 14 | 10 | - | Oil filter | 15 | 11 | - | Oil dipstick tube to intake manifold | 2 | - | 18 | Rocker shaft | 43 | 32 | - | Cylinder head | | | | Stage 1 | 30 | 22 | - | Stage 2 | 90 degrees | 90 degrees | - | Stage 3 | 90 degrees | 90 degrees | - | Cylinder head cover | 6 | - | 62 | Intake manifold to cylinder head | 18 | 13 | - | Spark plugs | 17 | 13 | - | Camshaft position (CMP) sensor | 10 | - | 89 | Front engine mounting bracket to cylinder head | 69 | 51 | - | Intake manifold protective shield | 17 | 13 | - | Engine coolant temperature (ECT) sensor | 18 | 13 | - | Fuel distribution pipe | 17 | 13 | - | Injector cable guide | 2 | - | 18 | Throttle body | 10 | - | 89 | Fuel pipe bracket | 6 | - | 53 | Idle air control (IAC) valve | 10 | - | 89 | Accelerator cable abutment bracket | 10 | - | 89 | Crankshaft position (CKP) sensor | 4 | - | 35 | | |