ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Body Tolerance Check > < Underbody Tolerance Check
Body Repairs - Vehicle Specific Information and Tolerance Checks - Frame Tolerance Check Fiesta 2002.25 (11/2001-)
General Procedures

  1. Body dimensions, vehicle front
    • All dimensions with tolerance ± 3 mm. All dimensions were determined from the centre of the hole or panel edge using a symmetrically adjusted measuring gauge.
    • 1 -3 = 1,378 mm; 2 -3 = 1,416 mm; 4 -5 = 1,462 mm; 4 -6 = 1,524 mm; 7 -8 = 1,157 mm; 8 -9 = 473 mm; 10 -11 = 1,433 mm.
    • Measuring point 11 is measured in the curve and corresponds to the greatest distance to the opposite measuring point.

  1. Body dimensions, side view (5-door version)
    • All dimensions with tolerance ± 3 mm. All dimensions were determined from the centre of the hole or panel edge using a symmetrically adjusted measuring gauge.
    • 12 - 13 = 1,290 mm; 14 - 15 = 840 mm; 14 - 17 = 824 mm; 16 - 17 = 876 mm; 18 - 19 = 1,105 mm; 20 - 21 = 720 mm; 22 - 23 = 964 mm.
    • Measuring points 12, 19 and 22 are measured in the curve and correspond to the largest distance to the opposite measuring point.

  1. Body dimensions, rear view (5-door version)
    • All dimensions with tolerance ± 3 mm. All dimensions were determined from the centre of the hole or panel edge using a symmetrically adjusted measuring gauge.
    • 24 -25 = 1,139 mm; 26 -27 = 1,086 mm; 28 -29 = 818 mm.

  1. Body dimensions, interior (5-door version)
    • All dimensions with tolerance ± 3 mm. All dimensions were determined from the centre of the hole or panel edge using a symmetrically adjusted measuring gauge.
    • 30 -31 = 1,349 mm; 32 -33 = 1,343 mm; 34 -35 = 1,332 mm.

  1. Body dimensions, side view (3-door version)
    • All dimensions with tolerance ± 3 mm. All dimensions were determined from the centre of the hole or panel edge using a symmetrically adjusted measuring gauge.
    • 36 - 40 = 1,170 mm; 37 - 41 = 954 mm; 38 - 42 = 1,451 mm; 39 - 43 = 1,070 mm.
    • Measuring points 36, 38, 40 and 42 are measured in the curve and represent the greatest distance to the measuring point opposite.
    • The detail views of measuring points 39 and 43 are shown looking from the vehicle interior outwards.

  1. Body dimensions, rear view (3-door version)
    • All dimensions with tolerance ± 3 mm. All dimensions were determined from the centre of the hole or panel edge using a symmetrically adjusted measuring gauge.
    • 44 -47 = 1,174 mm; 45 -48 = 870 mm; 46 -49 = 1,084 mm.

  1. Body dimensions, interior (3-door version)
    • All dimensions with tolerance ± 3 mm. All dimensions were determined from the centre of the hole or panel edge using a symmetrically adjusted measuring gauge.
    • 50 - 53 = 1,343 mm; 51 - 52 = 1,349 mm.
    • The detail views of the measuring points are shown looking from the vehicle interior outwards.

Body Tolerance Check > < Underbody Tolerance Check