ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Camshafts > < Valve Cover
Engine - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) - Valve Seals Fiesta 2002.25 (11/2001-)
In-vehicle Repair

Special Tool(s)

Compressor, Valve Spring

303-361 (21-155)

Adapter for 303-361

303-361-04 (21-155-04)

Adapter for 303-361

303-361-05 (21-155-05)

Installer, Valve Stem Collets

303-362 (21-156)

Adapter, Air Supply (Cylinder Head)

303-363 (21-157)

Pliers, Valve Stem Oil

303-508 (21-211)

Materials
Name
Specification
Engine oil
WSS-M2C912-A1 

Removal

  1. Remove the camshafts.
    For additional information, refer to Camshafts in this section.

  1. Remove the engine rear lifting eye.
  1. CAUTION:
    CAUTION:Keep the valve tappets in order for reassembly.
    Remove the valve tappets.

  1. Install the special tools.
  1. Apply 7 to 10 bar of compressed air into the cylinder.

  1. Using the special tool, remove the valve springs.
    • Compress the valve spring.
    • Remove the valve collets.
    • Remove the valve spring retainer and the valve springs.

  1. Using the special tool, remove the valve seals.
    • Discard the valve seals.

Installation

  1. Install a valve stem mounting sleeve over the valve collet groove (valve shown removed for clarity).

  1. CAUTION:
    CAUTION:The intake valve seal are colored green, and the exhaust valve seals are colored brown.
    NOTE:
    NOTE:Install new valve seals.
    NOTE:
    NOTE:Coat the valve seal lip and the valve stem with clean engine oil.
    Using the special tool, install the valve seal.
  1. Remove the mounting sleeve.

  1. Using the special tool, install the valve springs.
    • Install the valve spring retainer and the valve springs.
    • Compress the valve spring.
    • Install the valve collets.

  1. Remove the special tools.
  1. CAUTION:
    CAUTION:The valve tappets must be installed in their original locations.
    Install the valve tappets.

  1. Install the engine rear lifting eye.
  1. Install the camshafts.
    For additional information, refer to Camshafts in this section.

Camshafts > < Valve Cover