ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Intake Manifold > < Crankshaft Front Seal
Engine - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) - Valves Fiesta 2002.25 (11/2001-)
In-vehicle Repair

Special Tool(s)

Compressor, Valve Spring

303-361 (21-155)

Adaptor for 303-361

303-361-04 (21-155-04)

Adaptor for 303-361-

303-361-05 (21-155-05)

Installer, Valve Stem Collets

303-362 (21-156)

Pliers, Valve Stem Oil Seals

303-508 (21-211)

Materials
Name
Specification
Engine Oil
WSS-M2C912-A1 

Removal

  1. Remove the cylinder head.
    For additional information, refer to Cylinder head in this section.
  1. CAUTION:
    CAUTION:Keep the valve tappets in order for reassembly.
    Remove the valve tappets.

  1. NOTE:
    NOTE:Insert wooden wedges in the combustion chamber recesses in the cylinder head so that the valves are held in place for removal.
    Install the special tools.

  1. Remove the valve springs.
    • Compress the valve springs.
    • Remove the valve collets.
    • Remove the valve spring retainers and the valve springs.

  1. Using the special tool, remove the valve seals.
    • Discard the valve seals.
  1. Remove the valves.

Installation

  1. Coat the valve stem with clean engine oil.
  1. Install the valves.

  1. Install a valve stem mounting sleeve over the valve collet groove (valve shown removed for clarity).

  1. CAUTION:
    CAUTION:The valve seal for the intake valve is green. The valve seal for the exhaust valve is brown.
    NOTE:
    NOTE:Insert wooden wedges in the combustion chamber recesses in the cylinder head so that the valves are held in place for installation.
    NOTE:
    NOTE:Install new valves seals.
    NOTE:
    NOTE:Coat the valve seal lip and the valve stem with clean engine oil.
    Using the special tool, install the valve seals.

  1. Using the special tool, install the valve springs.
    • Install the valve spring retainers and the valve springs.
    • Compress the valve springs.
    • Install the valve collets.

  1. Remove the special tools.
  1. CAUTION:
    CAUTION:The valve tappets must be installed in their original locations.
    Install the valve tappets.
  1. Install the cylinder head.
    For additional information, refer to Cylinder head in this section.

Intake Manifold > < Crankshaft Front Seal