In-vehicle Repair Removal | -
Disconnect the battery. For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). | | -
Remove the air cleaner. For additional information, refer to: Air Cleaner - 2.0L Duratec-HE (MI4) (303-12 Intake Air Distribution and Filtering, Removal and Installation). | | -
Remove the right-hand headlamp. For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation). | | -
Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting) Jacking (Description and Operation), Lifting (Description and Operation). | | -
Disconnect the crankshaft position (CKP) sensor electrical connector. | | -
Disconnect the generator electrical connectors. | | -
Remove the intake manifold lower retaining bolt. | | -
Remove the oil level indicator tube lower retaining bolt. | | -
Detach the wiring harness from the intake manifold. | | -
Detach the power steering supply line from the intake manifold. | | -
Detach the engine wiring harness from the valve cover. - Unlcip the power steering return line from the wiring harness bracket.
- Remove the air cleaner retaining bracket.
- Unclip the engine wiring harness bracket from the intake manifold.
- Unclip the engine wiring harness from the intake manifold.
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Remove the fuel rail. For additional information, refer to: Fuel Rail (303-04E Fuel Charging and Controls - 2.0L Duratec-HE (MI4), Removal and Installation). | | -
Detach the starter motor electrical connector from the intake manifold. | | -
Disconnect the manifold absolute pressure (MAP) sensor electrical connector. | | -
Detach the evaporative emission valve (EVAP) hose from the intake manifold. | | -
Disconnect the intake manifold runner control (IMRC) electrical connector. | | -
Disconnect the throttle body electrical connector. | | -
Disconnect the knock sensor (KS) electrical connector (power steering fluid reservoir shown removed for clarity). - Detach the KS electrical connector from the intake manifold.
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Disconnect the hood latch electrical connector. | | -
Remove the hood latch lever retaining bolt. | | -
Detach the hood latch from the radiator grille opening panel reinforcement. | | -
Disconnect the brake booster vacuum line from the intake manifold. | | -
Remove the oil level indicator and oil level indicator tube. | | -
Remove the intake manifold retaining bolts (engine shown removed for clarity). - Detach the intake manifold from the cylinder head.
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Disconnect the positive crankshaft ventilation (PCV) hose from the intake manifold. | | -
Remove the intake manifold. | Installation | -
NOTE:Install new gaskets if necessary. To install, reverse the removal procedure. | | |