ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

303-04F Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel > < Fuel Injectors
Fuel Charging and Controls - 2.0L Duratec-HE (MI4) - Fuel Rail Fiesta 2002.25 (11/2001-)
Removal and Installation

Name
Specification
Engine Oil - 5W-30
WSS-M2C913-B 
WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
WARNING:
WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.
  1. Release the fuel system pressure.
    For additional information, refer to: Fuel System Pressure Release (310-00 Fuel System - General Information, General Procedures).
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Remove the air cleaner assembly.
    For additional information, refer to: Air Cleaner - 2.0L Duratec-HE (MI4) (303-12 Intake Air Distribution and Filtering, Removal and Installation).

4. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Fuel charging wiring harness electrical connector
3
-
Fuel injector electrical connector(s)
4
-
Camshaft position sensor (CMP) electrical connector
5
-
Fuel rail fuel supply line
See Removal Detail
6
-
Fuel charging wiring harness retaining clip
See Removal Detail

 
Item
Part Number
Description
7
-
Fuel rail retaining bolts
8
-
Fuel rail
9
-
Fuel rail spacers
11
-
Fuel injector O-ring seals
See Installation Detail
12
-
Fuel injectors

5. To install, reverse the removal procedure.

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
WARNING:
WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.

Removal Details

Item 1 : Fuel charging wiring harness retaining clip

  1. Detach the fuel charging wiring harness retaining clip from the intake manifold.

Item 5 : Fuel rail fuel supply line

  1. Disconnect the fuel supply line from the fuel rail.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

Item 6 : Fuel charging wiring harness retaining clip

  1. Detach the fuel charging wiring harness retaining clip from the fuel rail retaining bolt.

Item 10 : Fuel injector retaining clips

  1. Remove the fuel injector retaining clips.
    • Discard the fuel injector retaining clips.

Installation Details

Item 11 : Fuel injector O-ring seals

  1. Lubricate the fuel injector O-ring seals with clean engine oil.

303-04F Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel > < Fuel Injectors