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Fuel Filter - 1.6L Duratorq-TDCi (DV) Diesel > < Fuel Level Sensor

Fiesta 2002.25 (11.2001-)

Fuel Tank and Lines - Fuel Filter—1.4L Duratorq-TDCi (DV) Diesel Fiesta 2002.25 (11/2001-)
Removal and Installation

Special Tool(s)

Hand Pressure Pump With Adapter Kit

310-110

Removal

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions may result in personal injury.
WARNING:
WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.
CAUTION:
CAUTION:Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always fit blanking plugs to any open orifices or lines.
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Release the fuel system pressure.
    For additional information, refer to: Fuel System Pressure Release (310-00 Fuel System - General Information, General Procedures).

  1. Disconnect the fuel pump fuel return line from the fuel tank fuel return line.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Remove the fuel filter shield.
  1. Clean the area around the fuel filter connections and fuel lines.
    For additional information, refer to: Fuel Injection Component Cleaning (303-04C Fuel Charging and Controls - 1.4L Duratorq-TDCi (DV) Diesel, General Procedures).

  1. Disconnect the fuel filter to fuel pump fuel supply line from the fuel filter.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Disconnect the fuel tank to fuel filter fuel supply line from the fuel filter.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Detach the air cleaner intake pipe from the air cleaner.

  1. Remove the fuel filter retaining screw.

  1. Detach the fuel filter.
    • Rotate the fuel filter counterclockwise to detach.

  1. Disconnect the fuel heater electrical connector and remove the fuel filter.

  1. Remove the fuel heater from the fuel filter.

Installation

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions may result in personal injury.
WARNING:
WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.
CAUTION:
CAUTION:Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always fit blanking plugs to any open orifices or lines.
CAUTION:
CAUTION:Make sure that a new fuel heater O-ring seal is installed.
  1. Install the fuel heater into the fuel filter.

  1. Connect the fuel heater electrical connector.

  1. Install the fuel filter.
    • Rotate the fuel filter clockwise to install.

  1. Install the fuel filter retaining screw.

  1. Connect the fuel filter to fuel pump fuel supply line to the fuel filter.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Connect the fuel pump fuel return line to the fuel tank fuel return line.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Install the hand pressure pump special tool adaptor to the fuel filter.

  1. Install the hand pressure pump special tool adaptor to the fuel tank to fuel filter fuel supply line.

  1. NOTE:
    NOTE:Make sure the hand primer special tool arrow indicating the direction of fuel flow is pointing towards the fuel filter.
    Install the hand pressure pump special tool to the hand pressure pump special tool adaptors.
  1. Operate the hand pressure pump special tool until fuel starts to flow through the fuel filter.

  1. Disconnect the hand pressure pump special tool adaptor from the fuel tank to fuel filter fuel supply line.

  1. Disconnect the hand pressure pump special tool adaptor from the fuel filter.

  1. Connect the fuel tank to fuel filter fuel supply line to the fuel filter.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Disconnect the fuel pump fuel return line from the fuel tank fuel return line.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Install the fuel filter shield.

  1. Connect the fuel pump fuel return line to the fuel tank fuel return line.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Attach the air cleaner intake pipe to the air cleaner.
  1. Connect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Fuel Filter - 1.6L Duratorq-TDCi (DV) Diesel > < Fuel Level Sensor