Flex AWD V6-3.5L (2009)
5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
6. If installing the original windshield glass, remove the excess urethane adhesive.
7. Clean the inside of the windshield glass surface with glass cleaner.
8. NOTE: Be sure to use the same brand and cure-rate products for the urethane adhesive and glass primer. Do not mix different brands of urethane
adhesive and glass primer. For additional information, refer to the Material Chart in this procedure.
If installing a new windshield glass, apply glass primer according to manufacturer's instructions. Allow at least 6 minutes to dry.
9. Cut the urethane adhesive applicator tip to specification.
10. NOTE: Use either a high-ratio, electric or battery-operated caulk gun that will apply the urethane adhesive with less effort and continuous bead.
Apply urethane adhesive on top of the existing trimmed urethane adhesive bead on the pinch weld, starting and ending at the bottom of the
windshield near the center, making sure there are no gaps in the bead.
11. Install the windshield glass on the vehicle aligning it with the markings made previously.
12. WARNING: Do not drive vehicle until the urethane adhesive seal has cured. Follow urethane adhesive manufacturer's curing directions.
Inadequate or incorrect curing of the urethane adhesive seal will adversely affect glass retention. Failure to follow these instructions may
result in serious injury to vehicle occupant(s).
After the urethane adhesive has cured, check the windshield glass seal for air or water leaks through the urethane adhesive bead and add urethane
adhesive as necessary.
13. Position the front portion of the headliner.
14. Install the LH and RH sun visors and clips.
15. Install the passenger front assist handle.
16. Install the overhead console.
17. Install the interior rear view mirror.
18. Install the A-pillar trim panels.
19. Install the cowl panel grille upper and the cowl panel grille side mouldings.
