Flex FWD V6-3.5L (2010)
Brake Caliper: Service and Repair
Rear Disc Brake
Brake Caliper
Brake Caliper
Removal and Installation
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that
has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of
serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In
the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data
Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or
plastic surface, immediately wash the surface with water.
1. Release the parking brake cable tension. For additional information, refer to Parking Brake System.
2. Disconnect the parking brake cable from the subframe bracket and the caliper.
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Position the parking brake cable aside.
3. Remove and discard the brake pads. For additional information, refer to Brake Pads See: Disc Brake System/Brake Pad/Service and Repair/Rear
Disc Brake/Brake Pads.
4. Clean and inspect the disc brake caliper.
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If leaks or damaged boots are found, install a new disc brake caliper.
5. Disconnect the brake tube fitting from the brake flexible hose.
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To install, tighten to 17 Nm (150 lb-in).
6. NOTE: The brake caliper and brake flexible hose are removed as an assembly.
Remove the retainer clip from the brake flexible hose.
7. NOTICE: During installation, make sure that the brake flexible hose does not become twisted or damage to hose may occur.
To install, reverse the removal procedure.
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Bleed the caliper. For additional information, refer to Brakes and Traction Control for Component Bleeding.
Disc Brake System - Exploded View
Disc Brake System - Exploded View