Focus L4-2.0L DOHC VIN 3 (2002)
Quarter Window Glass: Service and Repair
Wagon
REMOVAL
1. Remove the Polyurethane (PU) adhesive cap and heat the PU adhesive for a minimum of 30 minutes.
2. Remove the C-pillar trim panel.
3. Remove the load space trim panel.
4. From inside the vehicle using a suitable direct glazing cutter, cut the PU adhesive to the given maximum depths.
1. 20 mm.
2. 30 mm.
3. 50 mm.
4. 40 mm.
WARNING: WEAR GLOVES AND EYE PROTECTION WHEN WORKING WITH THE GLASS CUTTING TOOL AS THE
CUTTING OPERATION MAY PRODUCE SPLINTERS. WHEN USING THE CUTTER WEAR EAR PROTECTORS. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
CAUTION: Make sure the cutting blades are changed where the cutting depth changes to avoid damage to the body and trim panels.
NOTE: Some resistance may be encountered when cutting through the glass locating pegs in the upper right and lower left corners of the glass.
5. With the aid of another technician, use glazing suction cups to remove the rear quarter window glass.
INSTALLATION
1. Carefully remove the remaining part of the glass locating pegs from the rear quarter window glass flange.