ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Water Pump - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec) > < Thermostat Housing - 2.0L Duratec-ST (Zetec)

Focus 1999 (08.1998-12.2004)

Engine Cooling - Water Pump—1.6L Zetec-SE (Sigma)/1.4L Focus 1999 (08/1998-12/2004)
Removal and Installation

Removal

  1. Drain the cooling system.
    For additional information, refer to: Cooling System Draining, Filling and Bleeding (303-03 Engine Cooling, General Procedures).
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Loosen the water pump pulley bolts.
  1. Remove the accessory drive belt. For additional information, refer to:
    Accessory Drive Belt (303-05 Accessory Drive, Removal and Installation),
    Accessory Drive Belt - Vehicles Built Up To: 03/2002, Vehicles Without: Accessory Drive Belt Tensioner (303-05 Accessory Drive, Removal and Installation),
    Accessory Drive Belt - Vehicles Built From: 03/2002, Vehicles Without: Accessory Drive Belt Tensioner (303-05, Removal and Installation).

  1. Remove the generator and position it to one side.

  1. Remove the water pump pulley.

  1. Remove the timing belt upper cover.

  1. CAUTION:
    CAUTION:Protect the timing belt and lower cover from contamination by the coolant.
    Remove the water pump.

  1. Remove and discard the water pump gasket.

Installation

  1. To install, reverse the removal procedure.

  1. NOTE:
    NOTE:Install a new water pump gasket.
    Install the water pump.

  1. Install the generator.

  1. Initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11, General Procedures).

Water Pump - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec) > < Thermostat Housing - 2.0L Duratec-ST (Zetec)