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Rear Floor Panel Section - Convertible > < Rear Floor Panel Section

Focus 2004.75 (07.2004-)

Rear End Sheet Metal Repairs - Rear Floor Panel Section—Wagon Focus 2004.75 (07/2004-)
Removal and Installation

General Equipment
Measurement and alignment angle system
  1. Replacement parts
    • Repair panel, rear floor panel

Removal

  1. General Notes
    • The back panel and the rear crossmember are already removed before the start of repairs.
    • Move carpets and wiring out of the working area.

  1. NOTE:
    NOTE:There are two possible partial replacements, depending on the damage.
    Possible partial replacements with separating cuts
    1. Right-hand side.
    1. Left-hand side.

  1. Rear floor panel
    1. Cut locations.
    1. Mill out the spot welds.

  1. Rear floor panel
    • Grind out the spot welds.

  1. Rear floor panel (view from below)
    1. Mill out the spot welds.
    1. Grind out the spot welds.

Installation

NOTE:
NOTE:Before resistance spot welding of body panels with a total panel thickness of 3 mm and greater, the welding equipment instructions contained in sub-section 501-25 must be followed.
  1. Rear floor panel
    • Drill holes for puddle welding.

  1. Rear floor panel
    1. Continuous MIG weld.
    1. Resistance spot weld.

  1. Rear floor panel
    • Puddle weld.

  1. Rear floor panel
    • Puddle weld.

  1. Rear floor panel (view from below)
    • Resistance spot weld.

Rear Floor Panel Section - Convertible > < Rear Floor Panel Section