ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

501-36 Paint - General Information|Symbols > < Description and Usage of Paint Literature
Paint - General Information - Health and Safety Precautions Focus 2004.75 (07/2004-)
Description and Operation

General instructions for the paint shop and handling paint materials

Hazardous areas in repair paint shops:

  • Danger from fires, explosions and hot surfaces.
  • Dangers to health and safety from the effects of harmful substances because of their absorption through the skin and/or inhalation.
  • Dangers caused by electricity, compressed air, power tools and noise.
WARNING:
WARNING:During painting work there is an increased danger of fire or explosion. Prevent any sparks being created. Fire, naked lights and smoking are forbidden.

Measures:

  • Wear protective footwear made from anti-static material.
  • Only use tools made of wood, brass or copper to clean stands and extraction ducts. Do not use tools made of steel.

Only fill or decant paint materials in a specially marked area.

As well as these general instructions on the dangers in repair paint shops, all national and international regulations must be observed:

  • Health and Safety at Work Act
  • Ordinance on Hazardous Substances
  • Technical Rules for Hazardous Substances
  • Regulations for the Prevention of Industrial Accidents
  • EU Directive on Hazardous Substances, 98/24/EU
  • EU Directive on Noise, 2003/10/EU
  • EU Directive on Volatile Organic Compounds (VOC), 1999/13/EU, 2001/81/EU, 2004/42/EU
  • Safety instructions of equipment and tool manufacturers

Personal protection

Besides the body and limbs, several organs vital to life are in very particular danger. Because damage is mostly irreparable, special attention and comprehensive protection are necessary.

WARNING:
WARNING:Solvents cause damage to the health through inhalation. Splashes in the eyes or on the skin can cause bodily harm. When working with solvents, always use suitable means of protection.

 
Item
Part Number
Description
1
-
Protective hood with fresh air supply
2
-
Protective clothing
3
-
Protective gloves
4
-
Protective footwear

Breathing protection

During painting work and in the preparations for painting, gases, vapors, mists or dusts can appear in dangerous concentrations in the areas where fellow employees breath.

For short periods of work or minimal concentrations of hazardous substances, breathing protection devices with a combination filter are suitable as breathing protection equipment.

 
Item
Part Number
Description
1
-
Activated charcoal filter
2
-
Coarse filter

For higher concentrations of harmful substances, breathing protection devices which are independent of the local atmosphere are suitable.

In these types of isolation systems, a compressed air hose carries natural air from the compressor line into the protective mask. During supply, the air undergoes pressure reduction, water removal, fine filtration and usually warming to natural breath temperature.

WARNING:
WARNING:Vapor or spray mist containing isocyanate as a paint base or hardener can cause toxic respiratory disease (conditions similar to asthma) leading to permanent damage, even when inhaled in the lowest concentrations.

Filter masks with wadding, sponge or colloid filters and also paper masks are all unsuitable for working with coating materials because they do not stop solvent vapors.

The instructions for use provided by the manufacturer must be observed when working with breathing protection equipment.

Skin protection

Spray painters who are subject to considerable exposure to coating materials must wear suitable protective work clothing (flame-proof and anti-static).

NOTE:
NOTE:Also, when working with water based materials, comprehensive skin protection must be worn, because these materials are very easily absorbed through the skin.

The protective clothing must be changed at the proper intervals. Items of clothing which are contaminated with coating materials can easily catch fire.

When selecting protective clothing, it must be taken into account that cloth containing a high proportion of easily melted plastic thread considerably increases the degree of burns injury (melted plastic on the skin!). This must also be taken into account in the choice of underwear.

For areas of skin which are not covered by protective clothing, suitable skin protection, skin cleaning and skin care agents must be used.

Eye protection

Working with portable hand sanding machines on which the tools move unguarded, at speed and with power is fundamentally dangerous.

Goggles must be worn not only when sanding, but also when working with paints and their additives. These contain substances which are harmful to the eyes. Damage ranging from irritation of the cornea to incurable illnesses are possible.

The protective goggles must be inert toward splashes of solvent, and fully enclose the areas at the side of the eyes on both sides. The best protection during spray painting is offered by full mask respirators or helmet respirators with a built-in visor.

Ear protection

Noise disturbance in repair paint shops caused by various sources is particularly high. Sanding and compressed air machines, paint cabin extractor fans (compressors) and extractor ducts in the work rooms are the causes of the high levels of noise.

WARNING:
WARNING:Avoid damage to your hearing! Wear ear protection.

Suitable ear protection is offered by ear plugs or ear defenders.

501-36 Paint - General Information|Symbols > < Description and Usage of Paint Literature