ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Brake Disc > < Brake Caliper
Front Disc Brake - Brake Caliper—2.5L Duratec-ST (VI5) Focus 2004.75 (07/2004-)
Removal and Installation

Materials
Name
Specification
Brake Fluid - Super DOT4
ESD-M6C57-A
High-Temperature Grease
ESD-M1C220-A
General Equipment
Hose clamp(s)

Removal

CAUTION:
CAUTION:Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
NOTE:
NOTE:Removal steps in this procedure may contain installation details.
  1. Remove the wheel and tire.
    Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

  1. CAUTION:
    CAUTION:Make sure that all openings are sealed.
    1. General Equipment: Hose clamp(s)
    1. Loosen the brake hose union.
      Torque: 18 Nm

  1. WARNING:
    WARNING:The brake caliper housing Torx bolts must not be removed.
    Torque: 28 Nm

  1. NOTE:
    NOTE:Note the position of the brake pads to aid installation.

Installation

  1. NOTE:
    NOTE:Make sure the brake pad contact points are clean and free of foreign material.
    Apply grease to the brake pad contact points.
  1. To install, reverse the removal procedure.
  1. Depress the brake pedal, check the brake fluid level in the brake fluid reservoir and top up as necessary with brake fluid.

Brake Disc > < Brake Caliper