ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Valve Cover > < Valve Clearance Adjustment
Engine - 1.6L Duratec-16V Ti-VCT (Sigma) - Intake Manifold Focus 2004.75 (07/2004-)
In-vehicle Repair

Name
Specification
Engine oil - 5W30
WSS-M2C913-B
  1. Release fuel system pressure.
    For additional information, refer to: Fuel System - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma)/1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (310-00 Fuel System - General Information, Diagnosis and Testing).
  1. Remove the generator.
    For additional information, refer to: Generator - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (414-02 Generator and Regulator, Removal and Installation).

3. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Air cleaner outlet tube
3
-
Electronic throttle plate connector
4
-
Fuel supply line
See Removal Detail

 
Item
Part Number
Description
6
-
Oil dipstick tube bracket bolt
7
-
Oil dipstick tube
8
-
Vacuum line, brake servo
9
-
Vacuum line
10
-
Crankcase breather hose
12
-
Cable ties
All vehicles
  1. Install the components in the reverse order.
Vehicles with front and rear power windows
  1. Initialize window operating motor.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Removal Details

Item 2 : Fuel injector connector

  1. Detach the crankcase breather hose from cylinder head cover.

Item 4 : Fuel supply line

  1. Remove the fuel supply line bracket.

  1. Remove the fuel supply line.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

Item 5 : Fuel rail

  1. Remove the fuel rail retaining bolts.
    • Discard the injector O-rings.

Item 11 : Intake manifold

  1. Remove the intake manifold bolts.
    • Discard intake manifold gasket.

Installation Details

Item 11 : Intake manifold

  1. NOTE:
    NOTE:Install a new intake manifold gasket.
    Install the intake manifold.
    1. Install M8 x 45 mm bolts.
    1. Install M8 x 70 mm bolts.

Item 5 : Fuel rail

  1. NOTE:
    NOTE:Install new injector O-rings.
    NOTE:
    NOTE:Coat the injector O-rings with clean engine oil.
    Install the fuel rail retaining bolts.

Item 2 : Fuel injector connector

  1. Attach the crankcase breather hose to the cylinder head cover.

Valve Cover > < Valve Clearance Adjustment