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Ford Workshop Service and Repair Manuals

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303-01C Engine - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Description and Operation > < 303-01B Engine - 1.6L Duratec-16V Ti-VCT (Sigma)|Engine

Focus 2004.75 (07.2004-)

Engine - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) - Specifications Focus 2004.75 (07/2004-)

Engine Data 1.8L

Description
Engine code QQDB Q7DA
Firing order 1-3-4-2 1-3-4-2
Emission level Stage IV Stage IV
Bore 83 mm 83 mm
Stroke 83.1 mm 83.1 mm
Cubic capacity 1798 cm³ 1798 cm³
Compression ratio 10.8 : 1 10.8 ± 0.3 : 1
Power output at 6000 rpm 92 kW (125 PS) 92 kW (125 PS)
Max. torque at 4000 rpm 165 Nm 165 Nm
Maximum engine speed (intermittent) 6675 rpm 6850 rpm
Maximum engine speed (continous) 6450 rpm 6500 rpm
Idle speed 700±50 rpm 700±50 rpm
Number of main bearings 5 5
Camshaft drive Chain Chain
Maximum oil consumption 0.5 l/1000 Km 0.5 l/1000 Km

Engine Data 2.0L

Description
Engine code AODA AODB
Firing order 1-3-4-2 1-3-4-2
Emission level Stage IV Stage III
Bore 87.5 mm 87.5 mm
Stroke 83.1 mm 83.1 mm
Cubic capacity 1998 cm³ 1998 cm³
Compression ratio 10.8 : 1 10.8 : 1
Power output at 6000 rpm 107 kW (146 PS) 107 kW (146 PS)
Max. torque at 4500 rpm 185 Nm 185 Nm
Maximum engine speed (intermittent) 6675 rpm 6675 rpm
Maximum engine speed (continous) 6450 rpm 6450 rpm
Idle speed 700 ± 50 rpm 700 ± 50 rpm
Number of main bearings 5 5
Camshaft drive Chain Chain
Maximum oil consumption 0.5 l/1000 Km 0.5 l/1000 Km

Engine Oil

Viscosity / ambient temperature Type Specification
Recommended engine oil
SAE 5W-30 / below -20°C to over +40°C Ford Formula E WSS-M2C913-B
Alternative engine oils (for top-up only)
SAE 10W-40 / -20°C to over +40°C Ford Formula XR+ ACEA A3/B3
SAE 5W-40 / below -20°C to over +40°C Ford Formula S ACEA A3/B3

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Sealant, oil pan contact surface to crankshaft rear seal retainer, oil pan to cylinder block, oil pan to front cover, engine front cover to cylinder block/ oil pan WSE-M4G323-A4
Oil pressure switch and engine front cover blanking plug sealant WSK-M2G349-A7
Anti-seize grease ESE-M1244-A
Silicone grease ESE-M1C171-AA

Oil system

Description bar
Pressure relief valve opening pressure 5

Engine Oil Capacity 1.8/2.0L Engine

Description Liters
Initial fill, including oil filter 4.6
Service fill including filter 4.3
Service fill excluding filter 3.9

Valve Dimensions, 1.8/2.0L Engine

Description mm
Valve clearance (engine cold), intake 0.22 - 0.28
Valve clearance (engine cold), exhaust 0.27 - 0.33
Valve stem diameter, intake 5.470 - 5.485
Valve stem diameter, exhaust 5.465 - 5.480

Valve Dimensions, 1.8L FFV Engine

Description mm
Valve clearance (engine cold), intake* 0.25 - 0.31
Valve clearance (engine cold), exhaust* 0.30 - 0.36
Valve stem diameter, intake 5.470 - 5.485
Valve stem diameter, exhaust 5.465 - 5.480

* 60.000 Km - valve clearance check: If any valve clearance is below 0.2 mm, then adjust to the valve clearance mentioned above with the high limit preferred. If all valve clearances are above 0.2 mm, proceed to the next 60.000 Km service check.

Camshaft Dimensions, 1.8L Engine

Description mm
Camshaft journal diameter 24.97 ± 0.01
Camshaft journal clearance 0.035 - 0.080
Camshaft end play 0.09 - 0.24
Camshaft lobe lift, intake, 120 PS engine 7.4
Camshaft lobe lift, intake, 125 PS engine 8.5
Camshaft lobe lift, exhaust 7.7

Camshaft Dimensions, 2.0L Engine

Description mm
Camshaft journal diameter 24.97 ± 0.01
Camshaft journal clearance 0.035 - 0.080
Camshaft end play 0.09 - 0.24
Camshaft lobe lift, intake 8.8
Camshaft lobe lift, exhaust 7.7

Crankshaft Dimensions, 1.8/2.0L Engine

Description mm
Crankshaft end play 0.335 ± 0.115

Cylinder Block, 1.8L Engine

Description mm
Cylinder bore diameter - Class 1 83.000 - 83.010
Cylinder bore diameter - Class 2 83.010 - 83.020
Cylinder bore diameter - Class 3 83.020 - 83.030
Cylinder block distortion (maximum) 0.1

Cylinder Block Dimensions, 2.0L Engine

Description mm
Cylinder bore diameter - Class 1 87.500 - 87.510
Cylinder bore diameter - Class 2 87.510 - 87.520
Cylinder bore diameter - Class 3 87.520 - 87.530
Cylinder block distortion (maximum) 0.1

Torque Specifications

Description Nm lb-ft lb-in
Cylinder head bolts a) - -
Cylinder block lower blanking plug 20 15 -
Timing chain guide retaining bolts 10 - 89
Timing chain tensioner retaining bolts 10 - 89
Camshaft bearing caps retaining bolts a) - -
Camshaft sprocket retaining bolts 72 53 -
Camshaft position (CMP) sensor retaining bolt 6 - 53
Engine front cover retaining bolts a) - -
Engine front cover upper blanking plug 10 - 89
Engine front cover lower blanking plug 12 9 -
Crankshaft pulley retaining bolts a) - -
Crankshaft rear seal carrier retaining bolts 10 - 89
Crankshaft position (CKP) sensor retaining bolts 7 - 62
Coolant plug to cylinder block 55 41 -
Coolant plugs (4) to cylinder head 75 55 -
Coolant pump retaining bolts 10 - 89
Coolant pump pulley retaining bolts 25 18 -
Coolant outlet connector retaining bolts 10 - 89
Exhaust manifold retaining bracket retaining bolts 15 11 -
Exhaust manifold heat shield retaining bolts 10 - 89
Exhaust manifold to cylinder head retaining nuts 51 35 -
Exhaust manifold to exhaust manifold retaining bracket 20 15 -
Exhaust manifold studs to cylinder head 17 13 -
Exhaust gas recirculation (EGR) tube to cylinder head 55 41 -
Valve cover retaining bolts 10 - 89
Oil pressure switch 15 11 -
Oil pan retaining bolts 25 18 -
Oil filter adaptor retaining bolts 25 18 -
Oil level indicator tube retaining bolts 10 - 89
Oil drain plug 28 21 -
Oil pump retaining bolts a) - -
Oil pump sprocket retaining bolt 25 18 -
Oil pump screen and pickup tube retaining bolts 10 - 89
Oil pump chain guide retaining bolts 10 - 89
Oil pump chain tensioner retaining bolt 10 - 89
Flywheel retaining bolts a) - -
Positive crankcase ventilation housing retaining bolts 10 - 89
Knock sensor (KS) retaining bolt 20 15 -
Thermostat housing retaining bolts 10 - 89
Accessory drive belt tensioner retaining bolt 18 13 -
Intake manifold retaining bolts 18 13 -
Transaxle retaining bolts - Vehicles with manual transaxle 44 32 -
Transaxle retaining bolts - Vehicles with automatic transaxle 48 35 -
Halfshaft center bearing carrier retaining bolts 48 35 -
Intermediate shaft bearing cap retaining nuts 25 18 -
Starter motor retaining bolts 35 26 -
Ignition coil-on-plug retaining bolts 10 - 89
Spark plugs 12 9 -
Generator retaining bolts 48 35 -
Electrical connector retaining bracket retaining bolts 6 - 53
Ground cable retaining bolt to cylinder head 15 11 -
Battery positive cable electrical connector retaining nut 12 9 -
Air conditioning (A/C) compressor retaining bolts 24 18 -
Engine rear mount center retaining bolt 148 109 -
Engine front mount studs to front cover 10 - 89
Engine front mount retaining bolts 90 66 -
Engine front mount retaining nuts 80 59 -
Engine support insulator retaining bolts 80 59 -
Engine lifting eye retaining bolt 45 33 -

a) Refer to the procedure in this section.

303-01C Engine - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Description and Operation > < 303-01B Engine - 1.6L Duratec-16V Ti-VCT (Sigma)|Engine