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303-01H Engine - 2.0L Duratorq-TDCi (DW) Diesel|Description and Operation > < Assembly|Installation|Engine

Focus 2004.75 (07.2004-)

Engine - 2.0L Duratorq-TDCi (DW) Diesel - Specifications Focus 2004.75 (07/2004-)

Engine Data

Description
Engine code G6DA G6DB G6DC
Firing order 1-3-4-2 1-3-4-2 1-3-4-2
Emission level Stage III Stage IV Stage III
Bore 85.0 mm 85.0 mm 85.0 mm
Stroke 88.0 mm 88.0 mm 88.0 mm
Cubic capacity 1998 cm³ 1998 cm³ 1998 cm³
Compression ratio 18:1 18:1 18:1
Power output at 4000 rpm 100 kW (136 PS) 100 kW (136 PS) 98 kW (133 PS)
Torque at 1750 rpm 320 Nm 320 Nm 320 Nm
Maximum engine speed (intermittent) 5000 rpm 5000 rpm 5000 rpm
Maximum engine speed (continous) 4500 rpm 4500 rpm 4500 rpm
Idle speed 750 rpm 750 rpm 750 rpm
Maximum oil consumption 0.1L / 1000 Km 0.1L / 1000 Km 0.1L / 1000 Km

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Engine oil WSS-M2C913-B
Coolant WSS-M97B44-D
Sealant WSE-M4G323-A4

Engine Oil Capacity

Description Liters
Initial fill including oil filter 5.5
Service fill including oil filter 5.5
Service fill without oil filter 5.0

Cylinder Block

Description mm
Cylinder bore diameter 85.000 - 85.018
Main bearing parent bore diameter 63.731 - 63.750
Main bearing clearance - radial 0.022 - 0.072

Pistons

Description mm
Piston diameter 84.915 - 84.946
Piston clearance in cylinder 0.056 - 0.103
Piston ring end gaps
— upper compression ring 0.200 - 0.350
— lower compression ring 0.800 - 1.000
— oil control ring 0.250 - 0.500

Piston ring gap position: The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil control ring elements. Align the piston ring gaps at 120 degrees to each other.

Crankshaft

Description mm
Main bearing journal diameter 59.975 - 60.000
Connecting rod bearing journal diameter 49.980 - 50.000
Crankshaft end play 0.07 - 032

Connecting Rod

Description mm
Big end bore diameter 53.708 - 53.695
Small end bore diameter 28.007 - 28.020
Connecting rod bearing clearance 0.023 - 0.072

Piston Pin

Description mm
Piston pin length 69.700 - 70.000
Piston pin diameter 27.995 - 28.000

Camshaft

Description mm
Camshaft end float 0.070 - 0.168
Camshaft bearing journal diameter 25.059 - 25.080

Valves

Description mm
Valve stem diameter 5.969 - 5.987
Valve guide 6.000 - 6.018
Valve stem to valve guide clearance — intake valve 0.013 - 0.049
Valve stem to valve guide clearance — exhaust valve 0.023 - 0.059

Cylinder Head

Description mm
Thickness of cylinder head gasket with piston protrusion of 0.55 - 0.60 1.210- 1.290 (one hole)
Thickness of cylinder head gasket with piston protrusion of 0.61 - 0.65 1.260 - 1.340 (two holes)
Thickness of cylinder head gasket with piston protrusion of 0.66 - 0.70 1.310 - 1.390 (three holes)
Thickness of cylinder head gasket with piston protrusion of 0.71 - 0.75 1.360 - 1.440 (four holes)
Maximum distortion — measured longitudinally and diagonally 0.030

Oil Pressure Specifications

Description bar
Oil pressure at 2000 rpm 2.0
Oil pressure at 4000 rpm 4.0

Torque Specifications

Description Nm lb-ft lb-in
Transaxle retaining bolts 48 35 -
Engine rear mount retaining nuts 48 35 -
Engine rear mount center retaining bolt 148 109 -
Engine front mount retaining bolts 90 66 -
Engine front mount retaining nuts 80 59 -
Engine front mount bracket retaining bolts 56 41
Engine support insulator to transaxle bracket bolt 80 59 -
Engine support insulator to front axle crossmember bolts 80 59 -
Lower arm ball joint retaining nuts 70 52 -
Intermediate shaft centre bearing cap locknuts 25 18 -
Thermostat housing retaining nuts 18 13 -
Crankshaft front seal retainer bolt 14 10 -
Crankshaft pulley retaining bolt a) - -
Flywheel retaining bolts a) - -
Crankshaft main bearing cap retaining bolts a) - -
Piston cooling jets retaining bolts 10 - 89
Connecting rod bearing cap retaining bolts a) - -
Fuel pump retaining bolts 20 15 -
Fuel injection supply manifold retaining nuts 22 16 -
Fuel injector retaining bracket nuts a) - -
High pressure fuel supply line nuts to fuel injectors a) - -
High-pressure fuel supply line nuts to fuel injection supply manifold a) - -
Clutch disc and pressure plate retaining bolts 29 21 -
Camshaft housing retaining bolts a) - -
Camshaft housing retaining studs 10 - 89
Camshaft position sensor (CMP) retaining bolt 2 - 18
Timing belt tensioner retaining bolt a) - -
Timing belt cover retaining bolts 7 - 62
Brake vacuum pump retaining bolts 9 - 80
Camshaft pulley retaining bolt a) - -
Accessory drive belt tensioner retaining bolt 48 35 -
Coolant pump retaining bolts 16 - 12
Oil pump pickup tube retaining bolts 12 9 -
Oil cooler retaining bolts 20 15 -
Oil pump retaining bolts 16 12 -
Oil pump guiding bolt 16 12 -
Oil pan drain plug 34 25 -
Oil pan retaining bolts 16 12 -
Oil pan to transaxle retaining bolts 48 35 -
Oil pressure switch 35 26 -
Oil filter 25 18 -
Oil level indicator tube retaining bolt 12 9 -
Oil filler tube retaining bolts 9 - 80
Cylinder head bolts a) - -
Timing belt upper cover retaining bolt 7 - 62
Timing belt lower cover retaining bolt 7 - 62
Timing belt lower cover retaining nut 7 - 62
Exhaust manifold studs 10 - 89
Exhaust manifold retaining nuts 30 22 -
Exhaust gas recirculation (EGR) vacuum regulator retaining bolts 7 - 62
EGR valve retaining bracket retaining bolts 6 - 53
Glow plugs 10 - 89
Glow plug wiring loom retaining nuts 3 - 27
Generator front retaining bolts 25 19 -
Generator rear retaining bolt 48 35 -
Generator mounting bracket retaining bolts 12 9 -
Air conditioning (A/C) compressor retaining bolts 28 21 -
A/C compressor retaining adapter 48 35 -
Intake manifold assembly retaining bolts a) - -
Throttle body retaining bolts 9 80
Turbocharger retaining nut 25 19 -
Turbocharger retaining bolt 25 19 -
Turbocharger stud 10 - 89
Turbocharger oil return tube flange bolts 10 - 89
Turbocharger oil supply line union bolt to turbocharger 28 21 -
Turbocharger oil supply line union bolt to cylinder block 40 30 -
Turbocharger variable vain vacuum regulator retaining nuts 10 - 89
Crankshaft position (CKP) sensor retaining bolt 8 - 71
Starter motor retaining bolts 35 26 -

a) Refer to the procedure in this section.

303-01H Engine - 2.0L Duratorq-TDCi (DW) Diesel|Description and Operation > < Assembly|Installation|Engine