ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

303-03F Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel > < Radiator
Engine Cooling - 1.6L Duratorq-TDCi (DV) Diesel - Cooling Fan Motor and Shroud Focus 2004.75 (07/2004-)
Removal and Installation

WARNING:
WARNING:The cooling fan motor is under the control of the power train control module and the cooling fan can become active after the ignition key has been removed. Before working on or near the cooling fan, disconnect the battery ground cable. Failure to follow these instructions may result in personal injury.
  1. Disconnect the battery ground cable.
    For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

  1. Remove the air deflector.

  1. Detach the hood lock cylinder from the radiator grille and remove the radiator grille.
  1. Secure the air conditioning (A/C) condenser to the front panel (If equipped).
  1. Raise and support the vehicle.
    For additional information, refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

6. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Radiator splash shield

 
Item
Part Number
Description
2
-
Charge air cooler intake hose to charge air cooler intake pipe retaining clamp
3
-
Charge air cooler intake hose to charge air cooler retaining clamp
5
-
6
-
7
-
Cooling fan electrical connector
8
-
Cooling fan motor and shroud
See Removal Detail

7. To install, reverse the removal procedure.

  1. Initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Removal Details

Item 5 : Radiator support bracket

  1. Disconnect the relay electrical connector (if equipped).

Item 6 : Radiator

CAUTION:
CAUTION:Gently push the radiator and AC condesor towards the front of the vehicle to allow the cooling fan motor and shroud to be removed. Failure to follow this instruction may result in damage to the radiator.

Item 8 : Cooling fan motor and shroud

  1. Press in the cooling fan motor and shroud retaining clips. Lift up the cooling fan shroud until clear of the retaining brackets. Remove the cooling fan motor and shroud.

Installation Details

Item 5 : Radiator support bracket

  1. Connect the relay electrical connector (if equipped).

Item 4 : Charge air cooler intake hose

NOTE:
NOTE:Make sure that the inside of the charge air cooler intake hose is clean and free from any oil residue, as this will reduce the installation grip of the hose to the charge air cooler intake pipe and the charge air cooler.

303-03F Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel > < Radiator