ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Thermostat Housing - Vehicles Built Up To: 03-2004 > < Cooling System Draining, Filling and Bleeding - 2.0L
Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel - Thermostat Focus 2004.75 (07/2004-)
Removal and Installation

Special Tool(s)

Remover/Installer, Cooling Hose Clamp

303-397 (24-003)

  1. Drain the cooling system. For additional information,
    For additional information, refer to Cooling System Draining, Filling and Bleeding - in this section.

  1. Remove the engine upper cover.

3. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Radiator to thermostat coolant hose retaining clamp
See Removal Detail
3
-
Radiator to thermostat coolant hose
4
-
Thermostat and cooling fan switch
5
-
Thermostat seal

4. To install, reverse the removal procedure.

Removal Details

Item 1 : Coolant expansion tank to thermostat coolant hose quick release coupling

  1. Disconnect the coolant expansion tank to thermostat coolant hose quick release coupling.
    1. Press the locking tang release bar.

Item 2 : Radiator to thermostat coolant hose retaining clamp

  1. Using the special tool, detach the radiator to thermostat coolant hose retaining clamp.

Thermostat Housing - Vehicles Built Up To: 03-2004 > < Cooling System Draining, Filling and Bleeding - 2.0L