ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

303-04I Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel-1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Durator|Description and Operation > < Intake Air Shutoff Throttle - VIN Plate Emission Level Code: K
Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel/1.8L Duratorq-TDCi (Lynx) Diesel/2.0L Duratorq-TDCi (DW) Diesel - Specifications Focus 2004.75 (07/2004-)

Torque Specifications - vehicles with 1.6L Duratorq-TDCi (DV) diesel engine

Description Nm lb-ft lb-in
Charge air cooler intake pipe retaining bolt 8 - 71
Exhaust manifold heat shield retaining bolts 12 9 -
Catalytic converter heat shield retaining nut 10 - 89
Catalytic converter heat shield retaining bolts 10 - 89
Turbocharger outlet pipe retaining bolt 10 - 89
Oil supply tube union 30 22 -
Turbocharger retaining nuts 25 18 -
Turbocharger support bracket retaining bolt 25 18 -
Turbocharger retaining studs 10 - 89
Catalytic converter retaining clamp 25 18 -

Torque Specifications - vehicles with 1.8L Duratorq-TDCi (Kent) diesel engine

Description Nm lb-ft lb-in
Windshield wiper arm retaining nuts 15 11 -
Catalytic converter retaining clamp 25 18 -
Catalytic converter retaining nuts 25 18 -
Catalytic converter support bracket retaining nuts 25 18 -
Exhaust gas recirculation (EGR) cooler to intake manifold retaining bolts 23 17 -
EGR cooler to exhaust manifold retaining bolts 23 17 -
EGR cooler retaining bolts 23 17 -
Exhaust manifold to EGR cooler tube clamp nut 4 - 35
Charge air cooler intake pipe retaining nuts 24 18 -
Turbocharger to exhaust manifold clamp nut 10 - 89
Turbocharger oil supply pipe union banjo bolt(s) 18 13 -
Turbocharger oil return tube retaining bolt(s) 10 - 89
Turbocharger to turbocharger support bracket retaining bolts 25 17 -
Turbocharger support bracket retaining nuts 25 17 -
Turbocharger support bracket retaining bolt 45 33 -

Torque Specifications - vehicles with 2.0L Duratorq-TDCi (DW) diesel engine

Description Nm lb-ft lb-in
Windshield wiper arm retaining nuts 15 11 -
Catalytic converter retaining clamp 25 18 -
Catalytic converter retaining nuts 25 18 -
Catalytic converter support bracket retaining nuts 25 18 -
Turbocharger to turbocharger support bracket retaining bolt 30 22 -
Turbocharger support bracket retaining bolts 15 11 -
Turbocharger intake pipe retaining bolts 9 - 80
Coolant bypass pipe support bracket retaining bolt 9 - 80
Coolant bypass pipe retaining bolts 18 13 -
Turbocharger oil supply tube to engine block retaining bolt 40 30 -
Turbocharger oil supply tube to turbocharger retaining bolt 28 21 -
Turbocharger oil return pipe retaining bolts 10 - 89
Turbocharger retaining nuts 25 18 -
Turbocharger retaining stud 10 - 89

303-04I Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel-1.8L Duratorq-TDCi (Lynx) Diesel-2.0L Durator|Description and Operation > < Intake Air Shutoff Throttle - VIN Plate Emission Level Code: K