Ford Workshop Service and Repair Manuals > Focus 2004.75 (07.2004-) > Mechanical Repairs | 3 Powertrain | 303 Engine | 303-08C Engine Emission Control - 1.6L Duratorq-TDCi (DV) Diesel | Description and Operation | Diagnosis and Testing | Removal and Installation

Engine Emission Control - 1.6L Duratorq-TDCi (DV) Diesel - Exhaust Gas Recirculation (EGR) Valve

Focus 2004.75 (07/2004-)

Removal and Installation

NOTE:Make sure that the windshield wiper motor is in the park position.

Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Remove the cowl panel.
1. Detach the cowl panel from the retaining clips.
1. Remove the cowl panel by detaching it from the windshield glass lower weatherstrip.

Remove the bulkhead extension panel.
1. Remove the bulkhead extension panel retaining screws.
1. Detach the bulkhead extension panel from the retaining clips.

6. Remove the components in the order indicated in the following illustration(s) and table(s).

EGR valve retaining bolts
See Installation Detail

EGR valve

EGR valve gasket

7. To install, reverse the removal procedure.

Vehicles with global closing, initialize the door window motors.
For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

If a new EGR valve is installed, reset the EGR valve base value using Worldwide Diagnostic System (WDS)

Removal Details

Make a note of the position of the EGR valve tube retaining clamp before removal.

Installation Details

NOTE:Do not tighten the EGR valve retaining bolts at this stage.

Install the EGR valve retaining bolts.

NOTE:A new EGR valve tube retaining clamp must be installed in the same position as removed.

Install a new EGR valve tube retaining clamp.

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