ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

307-01A Automatic Transmission-Transaxle - Vehicles With: 4-Speed Automatic Transmission (4F27E)|Description and Operation > < Manifold Absolute Pressure (MAP) Sensor
Automatic Transmission/Transaxle - Vehicles With: 4-Speed Automatic Transmission (4F27E) - Specifications Focus 2004.75 (07/2004-)

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Automatic transmission fluid WSS-M2C202-B
Thread sealer SD-M4G9107-A
Loctite 5699 WSS-M4G320-A3
Grease SA-M1C9107-A

Capacities

Litres
Transmission fluid (including cooler and tubes) 6.7

Transfer Shaft Shim Selection Chart

Tool Reading mm Shim Thickness mm (in)
0.34 - 0.39 0.48 - 0.52 (0.0188 - 0.0204)
0.39 - 0.44 0.53 - 0.57 (0.0208 - 0.0224)
0.44 - 0.49 0.58 - 0.62 (0.0228 - 0.0244)
0.49 - 0.54 0.63 - 0.67 (0.0248 - 0.0263)
0.54 - 0.59 0.68 - 0.72 (0.0267 - 0.0283)
0.59 - 0.64 0.73 - 0.77 (0.0287 - 0.0303)
0.64 - 0.69 0.78 - 0.82 (0.0307 - 0.0322)
0.69 - 0.74 0.83 - 0.87 (0.0326 - 0.0342)
0.74 - 0.79 0.88 - 0.92 (0.0346 - 0.0362)
0.79 - 0.84 0.93 - 0.97 (0.0366 - 0.0381)
0.84 - 0.89 0.98 - 1.02 (0.0381 - 0.0401)
0.89 - 0.94 1.03 - 1.07 (0.0405 - 0.0421)
0.94 - 0.99 1.08 - 1.12 (0.0425 - 0.0440)
0.99 - 1.04 1.13 - 1.17 (0.0444 - 0.0460)
1.04 - 1.09 1.18 - 1.22 (0.0464 - 0.0480)
1.09 - 1.14 1.23 - 1.27 (0.0488 - 0.0500)
1.14 - 1.19 1.28 - 1.32 (0.0503 - 0.0519)

Differential Shaft Shim Selection Chart

Tool Reading mm Shim Thickness mm (in)
0.28 - 0.33 0.48 - 0.52 (0.0188 - 0.0204)
0.33 - 0.38 0.53 - 0.57 (0.0208 - 0.0224)
0.38 - 0.43 0.58 - 0.62 (0.0228 - 0.0244)
0.43 - 0.48 0.63 - 0.67 (0.0248 - 0.0263)
0.48 - 0.53 0.68 - 0.72 (0.0267 - 0.0283)
0.53 - 0.58 0.73 - 0.77 (0.0287 - 0.0303)
0.58 - 0.63 0.78 - 0.82 (0.0307 - 0.0322)
0.63 - 0.68 0.83 - 0.87 (0.0326 - 0.0342)
0.68 - 0.73 0.88 - 0.92 (0.0346 - 0.0362)
0.73 - 0.78 0.93 - 0.97 (0.0366 - 0.0381)
0.78 - 0.83 0.98 - 1.02 (0.0385 - 0.0401)
0.83 - 0.88 1.03 - 1.07 (0.0405 - 0.0421)
0.88 - 0.93 1.08 - 1.12 (0.0425 - 0.0440)
0.93 - 0.98 1.13 - 1.17 (0.0444 - 0.0460)
0.98 - 1.03 1.18 - 1.22 (0.0464 - 0.0480)
1.03 - 1.08 1.23 - 1.27 (0.0484 - 0.0500)
1.08 - 1.13 1.28 - 1.32 (0.0503 - 0.0519)
1.13 - 1.18 1.33 - 1.37 (0.0523 - 0.0539)
1.18 - 1.23 1.38 - 1.42 (0.0543 - 0.0559)
1.23 - 1.28 1.43 - 1.47 (0.0562 - 0.0578)
1.28 - 1.33 1.48 - 1.52 (0.0582 - 0.0598)
1.33 - 1.38 1.53 - 1.57 (0.0602 - 0.0618)

Clutch Plate Usage and Clearance Specification Chart

Clutch Steel Plates Friction Plates Clearance mm (in) Selective Snap Ring Thickness mm (in)
Forward 4 4 1.5 - 1.8 (0.0590 - 0.0708 1.15 - 1.25 (0.0452 - 0.0492)
Forward 4 4 1.5 - 1.8 (0.0590 - 0.0708 1.35 - 1.45 (0.0531 - 0.0570)
Forward 4 4 1.5 - 1.8 (0.0590 - 0.0708 1.55 - 1.65 (0.0610 - 0.0649)
Forward 4 4 1.5 - 1.8 (0.0590 - 0.0708 1.75 - 1.85 (0.0688 - 0.0728)
Forward 4 4 1.5 - 1.8 (0.0590 - 0.0708 1.95 - 2.05 (0.0767 - 0.0807)
Forward 4 4 1.5 - 1.8 (0.0590 - 0.0708 2.15 - 2.25 (0.0846 - 0.0885)
Direct 3 3 1.0 - 1.3 (0.393 - 0.0511) 1.15 - 1.25 (0.0452 - 0.0492)
Direct 3 3 1.0 - 1.3 (0.393 - 0.0511) 1.35 - 1.45 (0.0531 - 0.0570)
Direct 3 3 1.0 - 1.3 (0.393 - 0.0511) 1.55 - 1.65 (0.0610 - 0.0649)
Direct 3 3 1.0 - 1.3 (0.393 - 0.0511) 1.75 - 1.85 (0.0688 - 0.0728)
Direct 3 3 1.0 - 1.3 (0.393 - 0.0511) 1.95 - 2.05 (0.0767 - 0.0807)
Direct 3 3 1.0 - 1.3 (0.393 - 0.0511) 2.15 - 2.25 (0.0846 - 0.0885)
Reverse 2 2 1.0 - 1.3 (0.0393 - 0.0511) 1.15 - 1.25 (0.0452 - 0.0492)
Reverse 2 2 1.0 - 1.3 (0.0393 - 0.0511) 1.35 - 1.45 (0.0531 - 0.0570)
Reverse 2 2 1.0 - 1.3 (0.0393 - 0.0511) 1.55 - 1.65 (0.0610 - 0.0649)
Reverse 2 2 1.0 - 1.3 (0.0393 - 0.0511) 1.75 - 1.85 (0.0688 - 0.0728)
Reverse 2 2 1.0 - 1.3 (0.0393 - 0.0511) 1.95 - 2.05 (0.0767 - 0.0807)
Reverse 2 2 1.0 - 1.3 (0.0393 - 0.0511) 2.15 - 2.25 (0.0846 - 0.0885)
Low/Reverse 5 5 2.2 - 2.5 (0.0866 - 0.0984) 1.75 - 1.85 (0.0688 - 0.0728)
Low/Reverse 5 5 2.2 - 2.5 (0.0866 - 0.0984) 1.95 - 2.05 (0.0767 - 0.0807)
Low/Reverse 5 5 2.2 - 2.5 (0.0866 - 0.0984) 2.15 - 2.25 (0.0846 - 0.0885)
Low/Reverse 5 5 2.2 - 2.5 (0.0866 - 0.0984) 2.35 - 2.45 (0.0925 - 0.0964)
Low/Reverse 5 5 2.2 - 2.5 (0.0866 - 0.0984) 2.55 - 2.65 (0.1003 - 0.1043)
Low/Reverse 5 5 2.2 - 2.5 (0.0866 - 0.0984) 2.75 - 2.85 (0.1082 - 0.1122)
Low/Reverse 5 5 2.2 - 2.5 (0.0866 - 0.0984) 2.95 - 3.05 (0.1161 - 0.1200)

Intermediate/Overdrive Band Bolt Chart

Bolt Length Bolt Head Number
39.0 mm 7
38.5 mm 6
38.0 mm 5
37.5 mm 4
37.0 mm 3
36.5 mm 2
36.0 mm 1

Line Pressure Chart

Range Idle (kPa) Idle (psi) Stall (kPa) Stall (psi)
P 345 - 450 50 - 65 1240 - 1450 180 - 210
R 500 - 750 72 - 109 1600 - 2000 232 - 290
N 345 - 450 50 - 65 1240 - 1450 180 - 210
D 345 - 450 50 - 65 1240 - 1450 180 - 210

Stall Speed Chart

Engine rpm
1.6L Duratec-16V (Sigma) 2200 - 2800
2.0L Duratec-HE (MI4) 2200 - 2800

Torque Specifications

Description Nm lb - ft lb - in
Transaxle flange bolts 48 35 -
Torque converter to flexplate 37 27 -
Main control lever 22 16 -
Floor panel 30 22 -
Crashbox 40 30 -
Radiator support bracket 25 18 -
Starter motor retaining bolts 35 26 -
Engine rear mount bracket bolts 80 59 -
Rear engine mount bolt 148 109 -
Engine support insulator 80 59 -
Front exhaust pipe flange 51 38 -
Output shaft speed (OSS) sensor 10 - 89
Oil pan to transaxle 7 - 62
Transmission range (TR) sensor 10 - 89
Turbine shaft speed (TSS) sensor 10 - 89
Intermediate/overdrive servo piston cover 13 10 -
Manual lever shaft locking shaft 13 10 -
Final drive input gear bearing retaining nut rotational torque 0.6 - 0.9 - 5.3 - 8.1
Final drive input gear bearing retaining nut preload 400 - 450 295 - 332 -
Parking pawl 13 10 -
Torque converter housing 22 16 -
Main control assembly 9 - 80
Solenoid cable clip 10 - 89
Intermediate/overdrive band anchor 45 33 -
Transaxle housing cover 22 16 -
Fluid pump to transaxle 22 16 -

307-01A Automatic Transmission-Transaxle - Vehicles With: 4-Speed Automatic Transmission (4F27E)|Description and Operation > < Manifold Absolute Pressure (MAP) Sensor