ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
General Procedures|Removal and Installation|Disassembly > < Transaxle - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)

Focus 2004.75 (07.2004-)

Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (iB5) - Transaxle—1.8L Duratec-HE (MI4) Focus 2004.75 (07/2004-)
Removal

Special Tool(s)

Support Bar, Engine

303-290A

Adapter for 303-290A

303-290-03A

Adapter for 303-290A

303-290-13

Adapter for 303-290A

303-290-15
General Equipment
Transmission jack
Retaining straps

Removal
  1. Remove the engine cover.
  1. Remove the air cleaner.
    For additional information, refer to: Air Cleaner - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (303-12A Intake Air Distribution and Filtering, Removal and Installation).
  1. Remove the battery tray.
    For additional information, refer to: Battery Tray - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma)/1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Remove the headlamp assembly on both sides.
    For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
  1. Secure the radiator to the lock panel with cable ties.

  1. Detach the reversing lamp switch connector.

  1. Remove the starter motor.
    • Secure the starter motor to one side.

  1. Remove the transmission upper bolts.
  1. Raise and support the vehicle.
    For additional information, refer to: Anheben mit Hebebühne (100-02 Fahrzeug anheben, Description and Operation).

  1. Remove the engine undershield.

  1. Remove the radiator support bracket.
    • Remove the radiator support bracket left-hand retaining bolts.

  1. Remove the radiator support bracket.
    • Remove the radiator support bracket right-hand retaining bolts.

  1. CAUTION:
    CAUTION:Excessive bending of the flexible pipe can cause damage that may lead to component failure.
    Protect the flexible pipe with a support sleeve or suitable splints.

  1. Detach the flexible pipe from the crossmember rubber insulators.

  1. Detach the flexible pipe from the catalytic converter.
    • Discard the gasket and retaining nuts.

  1. Remove the engine roll restrictors.

  1. Remove the crashbox.
  1. Remove the left-hand halfshaft.
    For additional information, refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Remove the right-hand halfshaft.
    For additional information, refer to: Rechte Antriebswelle (205-04 Vorderradantriebswellen, Removal and Installation).

  1. Remove the gearshift cable cover.

  1. Remove the gearshift cables.
    1. Detach the gearshift and selector cables from the selector mechanism.
    1. Turn the catch clockwise and detach from the abutment.

  1. Attach the special tool on both sides (right-hand side shown).

  1. Install the special tools.

  1. Install the special tools.

  1. Install the special tools.

  1. CAUTION:
    CAUTION:If brake fluid comes into contact with the paintwork, rinse off the affected areas with cold water without delay.
    CAUTION:
    CAUTION:Close off the clutch slave cylinder pipe to prevent fluid loss or dirt ingress.
    Detach the clutch slave cylinder pipe from the clutch slave cylinder.
    • Remove the spring clip.
  1. Lower the vehicle.

  1. Remove the rear engine mount.
    • Discard the nuts.
  1. Raise and support the vehicle.
    For additional information, refer to: Anheben mit Hebebühne (100-02 Fahrzeug anheben, Description and Operation).

  1. Lower the engine / transmission assembly using the special tools.

  1. Remove the transmission lower bolts.

  1. Remove the right-hand transmission bolts.

  1. Secure the transmission on the transmission jack using suitable retaining straps.

  1. Remove the left-hand transmission bolt.
  1. Support the transmission using the transmission jack and remove.

General Procedures|Removal and Installation|Disassembly > < Transaxle - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)