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Ford Focus Workshop Service & Auto Repair Manuals

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308-03C Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Description and Operation > < Manual Transaxle

2004 Focus Manual Transmission (MTX-75) Specifications

Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75) - Specifications Focus 2004.75 (07/2004-)

Lubricants, Sealants and Adhesives

Item Specification
High-temperature grease ESD-M1C220-A
Grease SA-M1C9107-A
Sealant WSK-M2G348-A5
Manual transmission fluid WSD-M2C200-C
Super DOT 4 brake fluid ESD-M6C57-A

Capacities

Litres
Manual transmission oil (0- 5 mm below the lower edge of the filler hole) 1.9

Transmission Ratios

1.6L diesel engine 1.8L diesel engine 2.0L engine
First gear 3.667 3.800 3.417
Second gear 2.048 2.048 2.136
Third gear 1.345 1.345 1.448
Fourth gear 0.921 0.921 1.028
Fifth gear 0.705 0.705 0.805
Reverse gear 3.727 3.727 3.727
Final drive 3.412 3.410 4.067

Required Shim Thickness

Description Input shaft Output shaft Differential assembly
Measuring shims (mm) 1.00 1.00 1.10
Determined end float (mm) + 0.22 + 0.33 + 0.36
Pre-load figure (mm) - + 0.13 + 0.33
End float (mm) - 0.07 - -
Required shim thickness (mm) = 1.15 = 1.46 = 1.79
Available shims (mm) 1.15 - 1.71 (in 0.01 mm steps) 1.31 - 1.91 (in 0.02 mm steps) 1.40 - 2.20 (in 0.05 mm steps)

Tightening Torques

Description Nm lb-ft lb-in
Nut - lower suspension arm to steering knuckle 70 52 -
Nut and bolt - lower suspension arm to rear subframe 130 96 -
Bolt - suspension strut upper mounting 30 22 -
Nuts - intermediate shaft centre bearing 25 18 -
Transmission bolts 48 35 -
Rear engine mounting bracket bolts 80 59 -
Engine roll restrictor to subframe 80 59 -
Engine roll restrictor to transmission 80 59 -
Rear engine mounting bolt 148 109 -
Rear engine mounting nuts 48 35 -
Ground cable bolt to transmission 18 13 -
Reverse gear idler shaft bolts 24 18 -
Transmission housing bolts 32 24 -
Clutch slave cylinder bolts 11 8 -
Transmission filler pipe blanking plug 35 26 -
Selector mechanism bolts 26 19 -
Gearshift cable bracket nuts 40 30 -
Subframe bolts 142 105 -
Subframe bracket bolts 10 - 89
Nuts - stabiliser bar connecting rod 25 18 -
Starter motor to transmission housing 35 26 -
Wiring harness bracket to starter motor 20 15 -
Catalytic converter - exhaust pipe 51 38 -
Catalytic converter - exhaust manifold 51 38 -
Bolt - catalytic converter bracket (vehicles built from 03/2004) 25 18 -
Intercooler 10 - 89
Bolt - intercooler air guide 20 15 -
Nut - intercooler air guide 10 - 89
Catalytic converter bracket (vehicles with 1.6L diesel engine) 48 35 -
Reverse gear idler shaft mounting 34 25 -
Differential spur gear bolts 83 61 -
Subframe crashbox bolts 40 30 -
Bracket - turbocharger/intercooler connecting pipe 24 18 -
Coolant pipe bracket to transmission 24 18 -
Coolant pipe bracket to engine 25 18 -
Catalytic converter bracket (vehicles with 1.8L diesel engine) 25 18 -
Exhaust manifold nuts. 25 18 -
Strengthening bar 30 22 -
Radiator support bracket bolts 25 18 -

308-03C Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Description and Operation > < Manual Transaxle