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308-03D Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6)|Description and Operation > < Manual Transaxle

Focus 2004.75 (07.2004-)

Manual Transmission/Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6) - Specifications Focus 2004.75 (07/2004-)

Lubricants, Sealers and Adhesives

Item Specification
Grease ESD-M1C220-A
Sealant WSK-M2G348-A5
Transmission fluid WSD-M2C200-C
Brake fluid - Super DOT4 ESD-M6C57-A
Grease SA-M1C9107-A

Filling Capacities

Litres
Transmission fluid (0 - 5 mm below the lower edge of the filler hole) 1.75

Shim thickness calculations

Type Output Shaft 1st - 4th gear Output Shaft 5th/6th/reverse gear Differential
Standard shims (mm) - - + 1.10
Measured end play (mm) + 1.56 + 1.51 + 0.36
Addition value (mm) to obtain correct bearing pre-load + 0.17 + 0.15 + 0.25
Required shim thickness (mm) = 1.73 = 1.66 = 1.71
Available shims (mm) 1.44 - 2.16 (in 0.02 mm steps) 1.44 - 2.16 (in 0.02 mm steps) 1.44 - 2.28 (in 0.02 mm steps)

Transmission Ratios

2.0L diesel engine Internal Gearbox Ratio(s) Final Drive Ratio(s) Overall Ratio(s)
First gear 3.077 4.071 12.527
Second gear 1.864 4.071 7.588
Third gear 1.241 4.071 5.054
Fourth gear 0.842 4.071 3.429
Fifth gear 0.886 2.850 2.524
Sixth gear 0.711 2.850 2.025
Reverse gear 1.360 *(2.850 x 3.077) = 8.769 11.926

* The reverse gear final drive ratio is determined by the multiplication of the internal gearbox ratio of the first gear by the final drive ratio of the 5th/6th/reverse gear output shaft.

Tightening Torques

Description Nm lb-ft lb-in
Lower suspension arm to spindle carrier retaining nuts 70 52 -
Stabilizer bar link to strut and spring assembly retaining nuts 48 35 -
Intermediate shaft center bearing retaining nuts 25 18 -
Transmission retaining bolts 48 35 -
Engine rear mounting bracket bolts 80 59 -
Engine rear mount retaining bolt 148 109 -
Engine rear mount nuts 48 35 -
Ground cable to transmission bolt 15 11 -
Transmission housing retaining bolts 32 24 -
Clutch slave cylinder bolts 11 8 -
Transmission filler pipe blanking plug 35 26 -
Transmission drainage pipe blanking plug 35 26 -
Selector mechanism bolts 26 19 -
Gearshift cable bracket bolts 26 19 -
Differential spur gear bolts 83 61 -
Input shaft bearing bracket retaining bolts 30 22 -
Input shaft retaining bolt 100 74 -
Output shaft retaining bolt - 1st - 4th gear (left-hand thread) 100 74 -
Output shaft retaining bolt - 5th/6th/reverse gear (left-hand thread) 100 74 -
Strut and spring assembly top mount bolts 30 22 -
Catalytic converter to engine support bracket nuts 25 18 -
Radiator bracket bolts 25 18 -
Engine support insulator bolts 80 59 -
Headlamp levelling sensor bracket to suspension lower arm 8 - 71
Starter motor bolts 35 26 -
Strut and spring assembly top mount brace nuts 25 18 -
Catalytic converter to turbocharger retaining clamp 25 18 -
Front muffler and tailpipe assembly retaining nuts 51 38 -
Crashbox retaining bolts 40 30 -

308-03D Manual Transmission-Transaxle - Vehicles With: 6-Speed Manual Transmission (MMT6)|Description and Operation > < Manual Transaxle