ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Diagnosis and Testing > < Fuel Fired Booster Heater
Air Conditioning - Air Conditioning Focus 2004.75 (07/2004-)
Description and Operation

Temperature control

Three versions are available:

  • Vehicles with manual temperature control without air conditioning
  • Vehicles with manual temperature control with air conditioning
  • Vehicles with electronic temperature control with two-zone air conditioning

Depending upon engine model, two different air conditioning compressors are used:

  • Visteon VS16 variable-stroke compressor in vehicles with diesel engines built from 08/2005 and vehicles with petrol engines
  • Sanden SD7V16 variable-stroke compressor in vehicles with diesel engines built up to 08/2005

Manual temperature control

The manual temperature control is located on the floor console instrument panel.

One button actuates the air conditioning (if equipped) and one the air inlet blend door. The blower speed, the passenger compartment temperature and the air distribution are adjusted by means of three rotary controls.

The air conditioning control request signal is transmitted to the Generic Electronic Module (GEM). Data transmission to the GEM is performed via a single-wire lead. From the GEM this signal is relayed via the CAN bus to the instrument cluster, and from there on to the Powertrain Control Module (PCM).

Electronic automatic temperature control (EATC)

The Electronic Automatic Temperature Control (EATC) controls the passenger compartment temperature automatically for two zones according to the settings made by the driver/front passenger.

The pushbuttons are located in the floor console instrument panel beneath the multimedia system, or they are integrated in the touch-screen of the navigation device where applicable.

The temperature is regulated by changing the positions of the distribution flaps of the heating and ventilation system.

    Five individual stepper motors are used to control the following components:

  • Temperature control air flaps (2 stepper motors, one on each side)
  • Air distribution door (footwell/instrument panel)
  • Defroster flap
  • Air inlet blend door

    The following functions can be controlled automatically:

  • Temperature
  • Blower setting
  • Air distribution
  • Air conditioning
  • Recirculated air mode

Automatic mode is exited by switching off the system.

    Automatic mode is partially exited when one of the following buttons is pressed, in which case any functions which have not been selected continue to operate automatically:

  • Air distribution
  • Blower setting
  • Recirculated air mode
  • Defrost

Automatic control is reactivated by pressing the "Auto" button or by pressing the corresponding button again. The automatic mode is not exited when the temperature is adjusted or the Air Conditioning (A/C) button is pressed.

Blower controller: Automatic mode

    Based on driver preference, the blower setting is determined as a function of the following input variables in automatic mode:

  • Passenger compartment temperature
  • Ambient temperature
  • Sun load
  • Coolant temperature
  • Vehicle speed

Blower controller: Manual operation

The first time a blower control button is pressed, the blower symbol is switched on and the automatic symbol switched off. Each time a blower control button is pressed subsequently, the blower speed is set one step higher or lower. Continuous pressing of a button adjusts the blower speed by one step every 0.4 seconds.

Continuous pressing of the button to adjust the blower speed downwards does not switch off the blower. The OFF button needs to be pressed to do this.

Seven blower speed settings can be adjusted manually. In the "Defrost" setting the blower operates at 80% of the maximum speed, unless the maximum value was selected beforehand.

Air distribution: Automatic mode

    In automatic mode the air distribution setting is determined on the basis of the driver requests as a function of the following input variables:

  • Passenger compartment temperature
  • Ambient temperature
  • Sun load
  • Air conditioning status
  • Coolant temperature
  • Vehicle speed

Cold air comes out of the instrument panel air vents during air conditioning operation. During warm-up phase warm air is directed into the footwell.

When the vehicle and the engine are cold, air is directed onto the windshield to prevent cold air from entering the footwell.

The air only comes out of the footwell and defroster vents once the preselected temperature has been reached.

When the air conditioning system is switched off (no A/C symbol) the air flow is directed into the footwell to prevent the windows from misting up.

In order to achieve maximum cooling of the interior air in the case of high passenger compartment and ambient temperatures, the system switches to recirculated air in automatic mode. After reaching the temperature set, the system automatically switches back to fresh air intake. The recirculated air warning indicator does not illuminate when automatic recirculated air control is activated.

Air distribution: Manual operation

Each manual operation causes the automatic display to extinguish and activates the LED of the relevant button, and the previously selected settings are stored.

The air distribution modes (windshield, instrument panel and footwell) can be selected individually or together, i.e. one/two/three mode(s) can be selected or deselected by pressing the corresponding buttons.

Operating one of the previously selected buttons switches off the relevant mode. If all modes are deactivated, the system reverts automatically to automatic mode and adopts the previously selected settings.

Defrost

    Selection of the "Defrost" mode has the following effects:

  • The LED is switched on for the "Defrost" button and the symbol for automatic mode goes out.
  • The system changes over to the specified flap position for maximum warm air temperature, and the "HI" symbol is displayed.
  • The air conditioning and the A/C symbol are switched on.
  • All the modes currently selected manually are stored, terminated and the LEDs are deactivated.
  • The air inlet blend door is moved to the "fresh air" position, and the previously selected recirculated air mode is deactivated.
  • The blower speed is set to 80% of the maximum value or remains at a higher setting if it was selected beforehand.
  • The windshield and rear window heating are switched on.

    "Defrost" mode is terminated and all the previously stored modes are activated when one of the following settings is selected:

  • The "Auto" button is pressed.
  • Temperature controllers are actuated.
  • The "Defrost" button is pressed again (if it was previously set to "OFF" then the system switches over to "Auto").
  • One of the air distribution buttons is pressed.

ECO mode

The EATC transmits the A/C request signal to the GEM via the CAN bus. The signal is then relayed by the GEM via the instrument cluster to the PCM, which actuates the A/C compressor clutch and the cooler fan motor. The EATC request can be interrupted by the PCM, e.g. during full load operation.

In the "Auto A/C" mode, the air conditioning is activated when the user's temperature selection makes this necessary.

Pressing the "A/C" button in "Auto A/C" mode switches the system to the "ECO" status and the compressor is switched off.

Recirculated air mode

Selection of the "Auto" mode results in automatic recirculated air control without the recirculated air LED being switched on.

Pressing the "Recirculated air" button while the LED is switched off selects recirculated air mode; pressing the button again cancels the recirculated air mode and returns the air inlet blend door to the fresh air position.

Recirculated air mode is activated automatically by switching the system off (pressing the "OFF" button). After the system has been activated (i.e. any button has been pressed), the previous settings are called back up.

Temperature adjustment

In "dual mode" the driver and front passenger temperature settings are combined together. As a result, any adjustment of the control elements on the driver's side will adjust the temperature on both sides of the vehicle.

The temperature can be individually adjusted by pressing the driver's side control elements.

Press the "Auto" button for longer than two seconds to switch back and forth between dual temperature controls and individual temperature controls. The display then switches from "Auto" to "Mono".

The temperature can be adjusted in steps of 0.5 °C between 16 °C and 28 °C. Temperature values outside this range are indicated on the display with either "LO" or "HI".

The maximum difference between the temperature on the driver's and front passenger's sides is 4 °C in "Auto" mode. If a greater difference is selected then the opposite side automatically tracks the new temperature setting with a difference of 4 °C.

When "HI" or "LO" are selected the same temperature settings are set on both sides. On both sides of the vehicle the temperature is set to 28°C when any button is pressed after the "HI" mode is switched off, and similarly the temperature is set to 16 °C on both sides when any button is pressed after the "LO" mode is switched off.

In the "HI" setting the system limits the maximum temperature to 28 °C.

Each press of the button increases or decreases the temperature by one step. Continuous pressing of the button changes the temperature setting every 0.4 seconds.

In vehicles with "Bluetooth & Voice Control" function (activation via the "Voice" button on the steering column stalk) the temperature and blower speed can be modified via the voice function.

External controller - EATC

In vehicles equipped with the touch-screen DVD navigation system, the control components for the EATC are integrated in the unit. The information exchange takes place on the mid-speed CAN bus (MS-CAN).

    The following display values are transmitted via the MS CAN bus:

  • Blower setting
  • Temperature on the driver's side
  • Temperature on the front passenger's side
  • A/C or ECO
  • Diagnostic code

    The following warning indicators are actuated via the MS CAN bus:

  • Air distribution
  • Recirculated air, Auto, Defrost

    The following request signals are transmitted via the MS CAN bus:

  • Raise/lower blower setting
  • Temperature adjustment
  • Manual air distribution
  • Diagnostic information

Switch over from Celsius to Fahrenheit

Adjustment between Celsius and Fahrenheit is performed via the instrument cluster display and is transmitted to the EATC module via the MS CAN bus.

Special service modes

    By pressing the appropriate buttons on the control panel, various special service modes can be selected in the EATC module:

  • Read out stored Diagnostic Trouble Code (DTC): The DTCs are displayed in the EATC. In order to start read-out of the stored faults, the "OFF" and "Footwell" buttons must be pressed and held for two seconds. Release the buttons and press the "Headroom" button within 1.5 seconds.
  • Activate on-board diagnostic: Start the self-test (re-calibration is performed). Any faults found are displayed in the form of trouble codes on both displays. Press the "OFF" and "Footwell" buttons for two seconds. Release both buttons and then press the "Auto" button within 1.5 seconds.
  • Read out the software version indicated on both displays: Press the "Off" and "Footwell" buttons for two seconds, release them and then press the "A/C" button within 1.5 seconds.
  • To delete the trouble codes and exit the diagnostic mode press the "Defrost" button. To exit the diagnostic mode without deleting the trouble codes press any other button.

System off

When the system is switched off the blower motor, A/C compressor, LCD and LEDs are also shut off. The air inlet blend door is moved to the fresh air position.

The EATC module stores both the dual and the manual temperature blend door position settings.

Pressing "OFF" again starts the system with the previously-stored settings.

Diagnosis and Testing > < Fuel Fired Booster Heater