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Instrument Panel Wiring Harness > < Passenger Compartment Wiring Harness

Focus 2004.75 (07.2004-)

Wiring Harnesses - Passenger Compartment Wiring Harness—Convertible Focus 2004.75 (07/2004-)
Removal and Installation

Removal

NOTE:
NOTE:Removal steps in this procedure may contain installation details.
NOTE:
NOTE:Four guide bolts (M10 x 120 mm) are required for removal of the dash panel together with the dash panel crossmember.
  1. Raise the liftgate.
  1. Raise the vehicle.
    Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Lower the vehicle.
  1. Remove the instrument panel.
    Refer to: Armaturenbrett - 3-Türer (501-12 Armaturenbrett und Konsole, Removal and Installation).
  1. Remove the rubber seal from the head rail.
    Refer to: Header Rail Trim Panel (501-18 Convertible Top, Removal and Installation).
  1. Remove the right and left-hand front seats.
    Refer to: Front Seat (501-10 Seating, Removal and Installation).
  1. Remove the left and right-hand A-pillar trim.
    Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  1. Remove the left and right-hand rear side trim.
    Refer to: Rear Quarter Trim Panel - Convertible (501-05 Interior Trim and Ornamentation, Removal and Installation).
  1. Remove the carpets.

  1. Remove the left and right-hand trim of the luggage compartment.
    Refer to: Loadspace Trim Panel - Convertible (501-05 Interior Trim and Ornamentation, Removal and Installation).

  1.  
    • On both sides.

  1. CAUTION:
    CAUTION:Make sure that the windshield wiper motor is in the park position.
    1. Torque: 22 Nm
    1. Torque: 7 Nm
    1. Torque: 25 Nm

  1. WARNING:
    WARNING:Make sure that new bolts are installed.
    • On both sides.

  1.  
    1. WARNING:
      WARNING:Make sure that a new bolt is installed.
      Torque: 28 Nm
    1. Torque: 25 Nm

  1.  
    1. Torque: 25 Nm

  1. After removing the outer bolts of the dashboard crossmember, screw in two M10 x 120 mm guide bolts each into the right and left-hand A-pillars (shown without dashboard for a clearer view).

  1. Torque: 80 Nm

  1. Pull the dashboard crossmember forwards until it reaches a stop.

Vehicles with automatic temperature control (EATC)

All vehicles

  1.  
    1. Torque: 20 Nm
    1. Torque: 25 Nm

  1. Torque: 25 Nm

  1. Torque: 25 Nm

Installation

CAUTION:
CAUTION:Move the windshield wiper motor to the parked position before installing the wiper arms.
  1. NOTE:
    NOTE:Connect a new passenger compartment wiring harness to the disconnected connector of the fuel pump module.
    Disconnect the fuel pump module connector from the new wiring harness.

  1.  
    1. Stripped ends of the wires
    1. Crimp connector

  1. CAUTION:
    CAUTION:When crimping the connector ensure that the cross section of the connector matches that of the cable, and that the associated opening of the crimping pliers is used.
    NOTE:
    NOTE:After crimping the connection, test it by performing a pull test.

  1. NOTE:
    NOTE:Using the hot air blower, heat the shrink sleeving of the crimp connector until the sleeving is tight on the connection and sealant emerges from each end.

  1. Align the dashboard crossmember to the A-pillars (left-hand side shown).
  1. To install, reverse the removal procedure.

Instrument Panel Wiring Harness > < Passenger Compartment Wiring Harness