ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
Front Side Member and Fender Apron Panel RH > < Front Side Member Section

Focus RS 2003 (09.2002-)

Front End Sheet Metal Repairs - Side Member Deformation Element Focus RS 2003 (09/2002-)
Removal and Installation

Special Tool(s)

Installation gauge, left-hand crash box

501065

Installation gauge, right-hand crash box

501066
Materials
Name
Specification
Deformation element
 

Removal

  1. General notes
    • The crossmember must be removed before starting the repairs.
    • Use an installation gauge. Make sure that the dimensions and tolerances of the longitudinal member are to specification at the connection to the deformation element.
    • When checking the fit accuracy of the deformation element also offer up the crossmember.

  1. CAUTION:
    CAUTION:Do not weaken the longitudinal member when separating the weld seams.
    Deformation element
    • Separate the weld seam.

  1. Deformation element
    • Separate the weld seam.

Installation

  1. General Instructions
    • When securing the deformation element also offer up the crossmember.
    • Tack the deformation element in position with several spots of weld.
    • Use MIG weld seams with gaps (minimal distortion due to heat).
    • Recreate the original weld seam lengths.

  1. Deformation element
    1. Offer it up with the installation gauge and the crossmember.
    1. Continuous MIG seam weld.

  1. Deformation element
    • Continuous MIG seam weld.

Front Side Member and Fender Apron Panel RH > < Front Side Member Section