Focus ZX5 L4-2.0L DOHC VIN 3 (2002)
a.
For vehicles built before 01/02/2003, inspect for visible gaps between the windshield and the cowl grille (Figure 1). If gaps are present
remove and replace the cowl grille, (1S4Z-5402228-CA) per Workshop Manual Section 501-02.
b.
Remove cowl panel, inspect for gaps between pollen filter housing gasket and sheet metal plenum. If present, inspect for studs bent or off
center. If off center, use a drill to slot the housing (Figure 2).
c.
Inspect for bent plenum sheet metal flanges, repair as necessary.
d.
Inspect Pollen Filter Housing gasket for damage. If damaged, replace Pollen filter housing (YS4Z-19N619-EA).
e.
If no water leaks are found, then install a Pollen Filter (XS4Z-19N619-AA).