| Removal and Installation Removal All except vehicles with diesel engine | | -
Remove the fuel pump and sender unit.
For additional information, refer to: Fuel Tank (310-01 Fuel Tank and Lines, Removal and Installation).
| Vehicles with diesel engine | | -
Remove the fuel level sensor.
For additional information, refer to: Fuel Tank (310-01 Fuel Tank and Lines, Removal and Installation).
| All vehicles | | -
NOTE:Diesel engine variants only have 2 wires. Disconnect the fuel level resistor card electrical connectors. | | | -
Using needle nose pliers, remove the fuel level resistor card. - Press the locking tangs.
- Remove the fuel level resistor card.
- Discard the fuel level resistor card
| Installation All vehicles | | -
CAUTION:Do not touch the fuel level resistor card surface with tools or hands. Failure to follow this instruction may result in damage to the fuel level resistor card. NOTE:Make sure that the locking tangs are in the fully locked position. NOTE:Make sure that the wiring harness is routed around the fuel line, in line with the original installation. Install the new fuel level resistor card into the fuel pump and sender unit or the fuel level sensor. | | | -
NOTE:It is not important which electrical connector is connected to which fuel level resistor card related pin in the top flange. NOTE:Diesel engine variants only have 2 wires. Connect the fuel level resistor card electrical connectors. | | | -
Make sure that the float rod and arm are able to sweep their full ranges without contacting or fouling on any wires. | Vehicles with diesel engine | | -
NOTE:Install a new fuel level sensor gasket. Install the fuel level sensor.
For additional information, refer to: Fuel Tank (310-01 Fuel Tank and Lines, Removal and Installation).
| All except vehicles with diesel engine | | -
NOTE:Install a new fuel pump and sender unit gasket. Install the fuel pump and sender unit.
For additional information, refer to: Fuel Tank (310-01 Fuel Tank and Lines, Removal and Installation).
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