Fusion AWD L4-2.3L (2008)
Muffler: Service and Repair
Muffler and Tailpipe
Removal and Installation
CAUTION: Do not use oil or grease-based lubricants on the isolators. They may cause deterioration of the rubber.
CAUTION: Oil or grease-based lubricants on the isolators may cause the exhaust hanger isolator to separate from the exhaust hanger
bracket during vehicle operation.
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Support the muffler and tailpipe with a suitable jackstand.
3. CAUTION: Do not excessively bend, twist or allow the exhaust to hang from the flexible pipe or damage to the exhaust system may occur.
Support the catalytic converter with a suitable jackstand.
4. Disconnect the ground clip from the exhaust hanger.
5. Remove the Torca(R) clamp.
6. NOTE: Do not damage or tear the isolators during removal.
Using soapy water, separate the 4 or 5 muffler and tailpipe isolators from the vehicle.
7. Separate the muffler and tailpipe from the catalytic converter and remove the muffler and tailpipe.
8. To install, reverse the removal procedure.
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Inspect and replace any isolators damaged or torn during the removal process.
9. Start the engine and check for exhaust leaks.
