Fusion FWD L4-2.3L VIN Z (2007)
4. CAUTION: Upon removing the special tool, the fitting on the end of the hose can become detained by the one-way flapper valve.
Carefully remove the hose using a gentle agitating motion to avoid detaching the hose from the fitting.
NOTE: The special tool must be inserted into the fuel tank filler pipe until the fitting on the end of the hose enters into the fuel tank spout,
opening the one-way flapper valve.
Insert the special tool into the fuel tank filler pipe.
5. NOTE: This step will remove approximately 1/8 tank of the fuel from a completely full fuel tank and the majority of any residual fuel in the fuel
tank filler pipe.
Attach the fuel storage tanker to the special tool and remove as much fuel as possible from the fuel tank and fuel tank filler pipe.
6. Remove the 3 heat shield nuts and the heat shield.
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To install, tighten to 10 Nm (89 lb-in).
7. Disconnect the fuel tank pressure (FTP) sensor electrical connector.
8. Disconnect the fuel vapor tube assembly-to-evaporative emission (EVAP) canister quick connect coupling.
9. Disconnect the fuel vapor tube assembly-to-vent tube quick connect coupling.
10. Release the 2 fuel vapor tube assembly swivel retainer clips.
11. Install a suitable lifting device under the fuel tank.
12. Remove the 4 bolts and the fuel tank straps.
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To install, tighten to 47 Nm (35 lb-ft).
13. Partially lower the fuel tank enough to access the fuel tank filler pipe clamp.
14. CAUTION: Some residual fuel may remain in the fuel tank filler pipe, upon removal carefully drain into a suitable container.
Release the fuel tank filler pipe hose clamp and disconnect the filler pipe hose from the fuel tank spout.
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To install, tighten to 4 Nm (35 lb-in).
15. Disconnect the fuel vapor tube assembly-to-fuel tank quick connect coupling.
16. Remove the fuel vapor tube assembly.
17. To install, reverse the removal procedure.
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Carry out a leak test. See: Testing and Inspection
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Carry out the evaporative emission repair verification drive cycle.
