Fusion FWD L4-2.3L VIN Z (2007)
5. CAUTION: Do not use cleaners with a petroleum base and do not immerse the clutch pressure plate in solvent.
Using a suitable commercial alcohol-based solvent, clean the clutch pressure plate.
6. Inspect the clutch pressure plate surface for burn marks, scores, flatness, ridges or cracks.
-
Maximum clearance for flatness check is 0.3 mm (0.012 inch).
7. CAUTION: If the clutch disc is saturated with oil, inspect the rear engine crankshaft seal or transmission input shaft seal for leakage. If leakage is
found, install a new seal prior to clutch disc installation.
NOTE: Use an emery cloth to remove minor imperfections in the clutch disc lining surface.
NOTE: Install a new clutch disc if any of the following conditions are present.
Inspect the clutch disc for the following:
-
Oil or grease saturation.
-
Worn or loose facings.
-
Warpage or loose rivets at the hub.
-
Wear or rust on the splines.
8. Check the clutch disc runout.
9. If necessary, conduct a flywheel runout check.
10. Remove the clutch release bearing.
11. Inspect the clutch release bearing for wear or damage.
-
Rotate the bearing while applying pressure in the axial direction. If the bearing feels rough, sticks or has excessive resistance, install a new
bearing.
12. Inspect the release bearing guide tube for wear or damage.
-
Slide the release bearing on the guide tube. Check for roughness or sticking.
13. Remove the clutch release fork. Inspect the fork for wear or damage.