Fusion FWD L4-2.5L Hybrid (2010)
9. NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. This switch must be removed with
the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to
remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.
Remove the stoplamp switch.
10. NOTE: The booster push rod clevis-locking pin is a one-time-use only part. Any time the booster push rod clevis-locking pin is removed, a new
booster push rod clevis-locking pin must be used.
NOTE: Remove the clevis-locking pin by squeezing the locking tabs and pulling outward on the opposite end.
Remove and discard the booster push rod clevis-locking pin.
11. Remove and discard the 4 brake booster nuts and remove the brake booster.
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To install, tighten the new nuts to 23 Nm (17 lb-ft) in a clockwise pattern, starting with the lower left nut.
12. NOTICE: Do not press, pull or otherwise move the brake pedal while installing the stoplamp switch. This switch must be installed with
the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing this switch with the brake
pedal in any other position will result in incorrect adjustment and may damage the switch.
To install, reverse the removal procedure.
13. Following the scan tool instructions, carry out the Multi-Calibration Routine.