Fusion FWD L4-2.5L Hybrid (2010)
the fuel tank filler pipe, lowering the fuel level below the Fuel Pump (FP) module flange.
Attach the Fuel Storage Tanker to the fuel drain tube and remove one-fourth (approximately 4 gallons) of fuel from the tank.
5. Remove the rear seat lower cushion. For additional information, refer to Seats.
6. Remove the 4 screws and the FP module access cover.
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To install, tighten to 2 Nm (18 lb-in).
7. Disconnect the FP module electrical connector.
8. Disconnect the fuel tube-to-FP module quick connect coupling. For additional information, refer to Fuel Delivery and Air Induction.
9. NOTE: Place absorbent pads on the floor pan in the immediate area in case of fuel spills. Carefully remove the FP module from the vehicle to
avoid fuel spillage inside the vehicle.
NOTE: Make sure to install a new FP module O-ring seal.
Install the Fuel Tank Sender Unit Wrench and remove the FP module lock ring.
10. NOTICE: The Fuel Pump (FP) module must be handled carefully to avoid damage to the float arm.
NOTE: The FP module will have residual fuel remaining internally, drain into a suitable container.
Completely remove the FP module from the fuel tank.
11. NOTICE: Inspect the mating surfaces of the Fuel Pump (FP) module flange and the fuel tank O-ring seal contact surfaces. Do not polish
or adjust the O-ring seal contact area of the fuel tank flange or the fuel tank. Install a new FP module or fuel tank if the O-ring seal
contact area is bent, scratched or corroded.
NOTE: To install, apply clean engine oil to the new O-ring seal.
Remove and discard the FP module O-ring seal.
12. To install, reverse the removal procedure.
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Make sure the alignment tab on the FP module and the fuel tank meet before tightening the FP module lock ring.