ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Diagnosis and Testing > < 204-04 Wheels and Tires|Specifications
Front Drive Halfshafts - Front Drive Halfshafts Galaxy 2000.75 (04/2000-02/2006)
Description and Operation

  • The halfshafts have constant velocity (CV) joints at both ends to provide smooth drive to the road wheels.
  • The outer CV joints are fixed ball joints.
  • The intermediate shaft (right-hand side) is secured in the differential by the intermediate shaft center bearing.
  • The outer CV joints are attached to the wheel hubs.

Exploded view of the halfshaft

 
Item
Part Number
Description
1
-
Outer boot retaining clamp (small)
2
-
Outer CV joint boot
3
-
Outer boot retaining clamp (large)
4
-
Fixed outer CV joint
5
-
Wheel hub retaining bolt
6
-
Inner boot retaining clamp
7
-
Inner CV joint boot
8
-
Dynamic absorber
9
-
Halfshaft
10
-
Dished washer
11
-
Thrust ring
12
-
Snap ring
13
-
Fixed inner CV joint (left-hand halfshaft only)
14
-
Fixed inner CV joint (right-hand halfshaft only)
15
-
Fixed inner CV joint with halfshaft (Vehicles with 4-speed automatic transaxle)
16
-
Retaining bolts
17
-
Inner boot retaining clamp
18
-
Inner CV joint boot (Vehicles with 4-speed automatic transaxle)

Exploded view of the halfshafts (4-speed automatic transaxle)

 
Item
Part Number
Description
1
-
Outer boot retaining clamp (large)
2
-
Fixed outer CV joint
3
-
Wheel hub retaining bolt
4
-
Halfshaft
5
-
Snap ring
6
-
Outer boot retaining clamp (small)
7
-
Outer CV joint boot
8
-
Circlip – inner CV joint
9
-
Fixed inner CV joint
10
-
Cap – inner CV joint
11
-
Boot retaining clamp
12
-
Inner CV joint boot
13
-
Backing plate
14
-
Retaining bolts
15
-
Cover – inner CV joint
16
-
Gasket

Exploded view of the halfshaft (vehicles with 1.9L diesel engine)

 
Item
Part Number
Description
1
-
Outer boot retaining clamp (large)
2
-
Fixed outer CV joint
3
-
Wheel hub retaining bolt
4
-
Halfshaft
5
-
Snap ring
6
-
Outer boot retaining clamp (small)
7
-
Outer CV joint boot
8
-
Inner boot retaining clamp (large)
9
-
Inner CV joint boot
10
-
Inner boot retaining clamp (small)
11
-
CV joint housing
12
-
Retaining bolts
13
-
Circlip - spider
14
-
Inner CV joint bearing
15
-
Right-hand stub shaft (Vehicles with 5-speed automatic transaxle)

Working principle of the halfshafts

  • The halfshafts transmit torque from the engine to the wheels.
  • In order to allow vertical movement of the wheels and engine, the halfshafts operate at varying lengths and angles.
  • The tripode joints allow for changes in halfshaft length during axial movements.

Handling halfshafts

CAUTION:
CAUTION:The inner constant velocity (CV) joint must not be bent at more than 20 degrees, the outer CV joint must not be bent at more than 50 degrees.
NOTE:
NOTE:Do not place the tripode joint under tension.

If removing/installing and disassembling/assembling the halfshafts, the following points should be observed:

  • Check polished surfaces and splines for damage.
  • Do not allow the boots to come into contact with sharp edges, the engine or the exhaust system.
  • Do not drop the halfshaft as this can damage the inside of the CV joint boots without showing any signs of damage on the outside.
  • Do not use halfshafts as levering tools for the installation of other components. The halfshafts must always hang freely.
  • The tripode joint can be damaged by impact from outside the joint housing.

Wheel balancing, front

CAUTION:
CAUTION:Using a portable wheel balancing unit when the vehicle is lifted completely off the ground may result in damage to the tripode joints or boots, as the joint is bent at a greater angle than its normal operating range. This may result in overheating of the joint.

To use a portable balancing unit position a trolley jack under the suspension arm opposite the wheel which is being balanced. This prevents the joint from being bent too much when the vehicle is raised.

Where possible, wheels should be removed for balancing, and balanced using a stationary wheel balancing unit.

Raising the vehicle

CAUTION:
CAUTION:Never use the CV joints or halfshafts as jacking points.

Towing the vehicle

NOTE:
NOTE:Do not attach the tow rope to the halfshaft.

Underbody protection and corrosion prevention

NOTE:
NOTE:The boots should be covered during application of underbody protection or corrosion prevention.

Foreign matter on the boots can cause premature ageing of the material. Foreign matter on the halfshafts can cause imbalance.

Diagnosis and Testing > < 204-04 Wheels and Tires|Specifications