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Catalytic Converter - 2.8L > < Catalytic Converter - 2.0L-2.3L

Galaxy 2000.75 (04.2000-02.2006)

Exhaust System - Catalytic Converter—1.9L Diesel Galaxy 2000.75 (04/2000-02/2006)
Removal and Installation

Materials
Name
Specification
Lubricant
ESE-M99B144-B 
Anti-seize grease
SAM1C907A 

Removal

  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Detach the exhaust flexible pipe from the catalytic converter.
    • Discard the nuts and bolts.

  1. Detach the exhaust muffler inlet pipe from the exhaust hanger insulator.

  1. Loosen the catalytic converter pipe to muffler inlet pipe clamp.
  1. Remove the catalytic converter.
    • Discard the gasket.

Installation

CAUTION:
CAUTION:Never use jointing compound forward of the catalytic converter.
  1. NOTE:
    NOTE:Install new bolts.
    Coat the catalytic converter bolts with anti-seize grease.

  1. NOTE:
    NOTE:Install a new gasket and new nuts.
    Attach the exhaust flexible pipe to the catalytic converter.

  1. NOTE:
    NOTE:Check the exhaust hanger insulator for damage and fatigue. Install a new exhaust hanger insulator as required.
    Install the exhaust muffler inlet pipe to the exhaust hanger insulators using a suitable lubricant.

  1. Attach the catalytic converter pipe to muffler inlet pipe clamp.
  1. Lower the vehicle.

Catalytic Converter - 2.8L > < Catalytic Converter - 2.0L-2.3L