ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

412-02B Auxiliary Heating > < Heater Core Housing
Heating and Ventilation - Heater Core Housing Galaxy 2000.75 (04/2000-02/2006)
Disassembly and Assembly

Disassembly

  1. Remove the heater core.
    1. Remove the heater core retaining bolts.
    1. Detach the clips.

  1. Remove the blower motor.
    1. Pull up the tab.
    1. Turn the blower motor counterclockwise and remove it.

  1. Remove the damping matting from the heater core housing.
    1. Disconnect the footwell vent actuator electrical connector.
    1. Remove the damping matting retaining bolts.

  1. Remove the air distribution housing.

  1. Remove the heater core lower housing.
    1. Remove the clamps.
    1. Release the retainers.

  1. Remove the vent nozzles blend door actuator.

  1. Remove the ratchet.

  1. Separate the heater core housing.

  1. Remove the vent nozzles blend door.
    1. Remove the blend door lever.
    1. Remove the blend door shaft.

  1. Remove the temperature blend door actuator.

  1. Remove the temperature blend door and remove it.
    1. Release the blend door lever.
    1. Pull out the blend door.

  1. Remove the blower motor resistor.

  1. Remove the evaporator core housing.

  1. Separate the evaporator core housing and remove the evaporator core.

  1. Remove the blower motor lower housing.

  1. Remove the air inlet duct.
    1. Pull up the tab.
    1. Turn the air inlet duct counterclockwise and remove it.

  1. Separate the air inlet duct.
    1. Remove the gasket.
    1. Remove the three clips.

Assembly

  1. To assemble, reverse the disassembly procedure.

412-02B Auxiliary Heating > < Heater Core Housing