Engine Data - 1.3L/60 PS | Description | | | Engine code | BAA | | Bore | 73.95 mm | | Stroke | 75.48 mm | | Cubic capacity | 1297 cc | | Compression ratio | 10.2 : 1 | | Power output at 5500 rpm | 44 kW (60 PS) | | Torque at 2500 rpm | 99 Nm | | Max. engine speed (intermittent) | 6175 rpm | | Max. engine speed (continuous) | 5950 rpm | | Idle speed | 750 rpm | | Number of main bearings | 5 | | Camshaft drive | Chain | | Maximum oil consumption | 0.5L/1000 km | Engine Data - 1.3L/70 PS | Description | | | Engine code | A9A/A9B | | Bore | 73.95 mm | | Stroke | 75.48 mm | | Cubic capacity | 1297 cc | | Compression ratio | 10.2 : 1 | | Power output at 5500 rpm | 51 kW (70 PS) | | Torque at 2800 rpm | 108 Nm | | Max. engine speed (intermittent) | 6175 rpm | | Max. engine speed (continuous) | 5950 rpm | | Idle speed | 750 rpm | | Number of main bearings | 5 | | Camshaft drive | Chain | | Maximum oil consumption | 0.5L/1000 km | Engine Data - 1.6L/95 PS | Description | | | Engine code | CDB/CDC | | Engine code - Vehicles with convertible top | CDRA/CDRB | | Bore | 82.07 mm | | Stroke | 75.48 mm | | Cubic capacity | 1597 cc | | Compression ratio | 9.5 : 1 | | Power output at 5500 rpm | 70 kW (95 PS) | | Torque at 2500 rpm | 134 Nm | | Max. engine speed (intermittent) | 6175 rpm | | Max. engine speed (continuous) | 5950 rpm | | Idle speed | 880 rpm | | Number of main bearings | 5 | | Camshaft drive | Chain | | Maximum oil consumption | 0.5L/1000 km | Engine Oil | Recommended engine oil | Viscosity/Temperature | Specification | | Ford Formula E Economy Motor Oil | SAE 5W-30/-20°C to over +40°C | WSS-M2C913-B | Lubricants, Fluids, Sealers and Adhesives | Item | Specification | | Sealant | WSK-M2G349-A4 | | Sealant | WSEM-4G323-A4 | | High-temperature grease | WSD-M1C230-A | Capacities | | Litres | | Engine oil, initial fill including filter | 4.35 | | Engine oil, including filter change | 4.10 | | Engine oil, excluding filter change | 3.90 | Oil System | Description | bar | | Pressure relief valve opening pressure | 5.0 - 6.0 | Valves - 1.3L | Description | mm | | Valve spring free length | 43.20 | | Valve spring inner diameter (intake and exhaust) | 18.80 - 19.20 | | Valve spring material diameter | 3.70 | | Number of valve spring coils | 6.70 | | Valve (intake) overall length | 109.37 - 109.83 | | Valve (exhaust) overall length | 109.68 - 110.05 | | Valve head (intake) diameter | 34.97 - 35.23 | | Valve head (exhaust) diameter | 29.57 - 29.83 | | Valve stem diameter (intake and exhaust) | 5.957 - 5.975 | | Valve stem to valve guide clearance (intake and exhaust) | 0.025 - 0.073 | | Valve lift (intake and exhaust) | 9.74 | Valves - 1.6L | Description | mm | | Valve spring free length | 43.20 | | Valve spring inner diameter (intake and exhaust) | 18.80 - 19.20 | | Valve spring material diameter | 3.70 | | Number of valve spring coils | 6.70 | | Valve (intake) overall length | 109.37 - 109.83 | | Valve (exhaust) overall length | 109.68 - 110.05 | | Valve head (intake) diameter | 39.87 - 40.13 | | Valve head (exhaust) diameter | 33.87 - 34.13 | | Valve stem diameter (intake and exhaust) | 5.967 - 5.985 | | Valve stem to valve guide clearance (intake and exhaust) | 0.015 - 0.053 | | Valve lift (intake and exhaust) | 9.74 | Camshaft | Description | mm | | Valve lift cam (intake and exhaust) | 9.74 | | Camshaft bearing journal diameter | 23.96 - 23.98 | | Camshaft bearing journal bore diameter | 24.00 - 24.03 | | Camshaft end float | 0.075 - 0.185 | Valve Timing - 1.3L | Description | Degrees | | Valve timing, intake opens (1 mm lift) after TDC | 14 | | Valve timing, intake closes (1 mm lift) after BDC | 26 | | Valve timing, exhaust opens (1 mm lift) before BDC | 26 | | Valve timing, exhaust closes (1 mm lift) before TDC | 14 | Valve Timing - 1.6L | Description | Degrees | | Valve timing, intake opens (1 mm lift) after TDC | 12 | | Valve timing, intake closes (1 mm lift) after BDC | 24 | | Valve timing, exhaust opens (1 mm lift) before BDC | 24 | | Valve timing, exhaust closes (1 mm lift) before TDC | 12 | Crankshaft | Description | mm | | Crankshaft main bearing journal diameter (standard) | 56.980 - 57.00 | | Crankshaft main bearing journal diameter (undersize) | 56.726 - 56.746 | | Crankshaft main bearing journal shell width | 18.290 - 18.690 | | Crankshaft connecting rod journal diameter (standard) | 40.990 - 41.010 | | Crankshaft connecting rod journal diameter (undersize) | 40.740 - 40.760 | | Crankshaft connecting rod journal diameter (service 0.508) | 40.490 - 40.510 | | Crankshaft connecting rod journal diameter (service 0.762) | 40.240 - 40.260 | | Crankshaft end play | 0.075 - 0.285 | | Crankshaft thrust washer thickness (standard) | 2.800 - 2.850 | | Crankshaft thrust washer thickness (oversize) | 2.99 - 3.040 | CAUTION:The crankshaft must not be machined. Pistons - 1.3L | Description | mm | | Piston diameter, class 1 | 73.917 - 73.932 | | Piston diameter (oversize 0.15 mm) | 74.067 - 74.082 | | Piston diameter (oversize 0.50 mm) | 74.417 - 74.432 | | Piston to cylinder bore clearance | 0.020 - 0.050 | | Piston ring end gap (installed) (top) | 0.20 - 0.40 | | Piston ring end gap (installed) second | 0.25 - 0.50 | | Piston ring end gap (installed) oil | 0.25 - 0.75 | | Piston ring-to-groove clearance (top) | 0.020 - 0.055 | | Piston ring-to-groove clearance (second) | 0.030 - 0.060 | | Piston ring end gap position, top | 120 degrees offset from second ring end gap | | Piston ring end gap position, second | Aligned with piston pin | | Piston ring end gap position, oil | 120 degrees offset from second ring end gap* | | Piston pin length | 51.700 - 52.000 | | Piston pin diameter | 18.030 - 18.034 | | Piston pin to bore diameter interference | 0.012 - 0.036 | | Piston pin slide clearance (21°C) | 0.012 - 0.020 | *) Rails and expander 120 degrees. Pistons - 1.6L | Description | | | Piston diameter, class 1 | 82.035 - 82.050 mm | | Piston diameter (oversize 0.15 mm) | 82.185 - 82.200 mm | | Piston diameter (oversize 0.50 mm) | 82.535 - 82.550 mm | | Piston to cylinder bore clearance | 0.020 - 0.050 mm | | Piston ring end gap (installed) (top) | 0.20 - 0.40 mm | | Piston ring end gap (installed) second | 0.25 - 0.50 mm | | Piston ring end gap (installed) oil | 0.25 - 1.0 mm | | Piston ring-to-groove clearance (top) | 0.040 - 0.075 mm | | Piston ring-to-groove clearance (second) | 0.030 - 0.070 mm | | Piston ring end gap position, top | 120 degrees offset from second ring end gap | | Piston ring end gap position, second | Aligned with piston pin | | Piston ring end gap position, oil | 120 degrees offset from second ring end gap* | | Piston pin length | 53.300 - 53.600 mm | | Piston pin diameter | 18.030 - 18.034 mm | | Piston pin to connecting rod small end diameter, interference | 0.012 - 0.036 mm | | Piston pin to pin bore clearance (21°C) | 0.012 - 0.020 mm | *) Rails and expander 120 degrees. Connecting Rods | Description | mm | | Connecting rod large end bore diameter | 43.99 - 44.01 | | Connecting rod small end bore diameter | 17.998 - 18.018 | | Connecting rod bearing shell, vertical inner diameter, standard | 41.016 - 41.050 | | Connecting rod bearing shell, vertical inner diameter, undersize 0.254 mm | 40.966 - 41.000 | | Connecting rod bearing shell, vertical inner diameter, undersize 0.508 mm | 40.516 - 40.550 | | Connecting rod bearing shell, vertical inner diameter, undersize 0.762 mm | 40.226 - 40.300 | | Connecting rod bearing shell, vertical inner diameter, undersize 1.016 mm | 40.016 - 40.050 | | Connecting rod bearing clearance (radial) | 0.006 - 0.026 | | Connecting rod bearing clearance (axial) | 0.100 - 0.250 | Cylinder Head | Description | mm | | Maximum distortion | 0.02 | Cylinder Block - 1.3L | Description | mm | | Cylinder bore diameter, standard | 73.9525 - 73.9675 | | Cylinder bore diameter (oversize 0.15) | 74.1025 - 74.1175 | | Cylinder bore diameter (oversize 0.50) | 74.4525 - 74.4675 | | Center main bearing width (without thrust half-rings | 22.040 - 22.100 | | Main bearing shells, vertical inner diameter (installed), standard | 57.009 - 57.036 | | Main bearing shells, vertical inner diameter (installed), undersize 0.25 mm | 56.755 - 56.782 | | Main bearing shells, vertical inner diameter (installed), undersize 0.508 mm | 56.509 - 56.528 | | Main bearing shells, vertical inner diameter (installed), undersize 0.762 mm | 56.247 - 56.274 | | Main bearing parent bore diameter, standard | 60.623 - 60.636 | | Main bearing parent bore diameter, oversize | 61.003 - 61.016 | Cylinder Block - 1.6L | Description | mm | | Cylinder bore diameter, standard | 82.0775 - 82.085 | | Cylinder bore diameter (oversize 0.15) | 82.2275 - 82.235 | | Cylinder bore diameter (oversize 0.50) | 82.5775 - 82.585 | | Center main bearing width (without thrust half-rings | 22.040 - 22.100 | | Main bearing shells, vertical inner diameter (installed), standard | 57.009 - 57.036 | | Main bearing shells, vertical inner diameter (installed), undersize 0.25 mm | 56.755 - 56.782 | | Main bearing shells, vertical inner diameter (installed), undersize 0.508 mm | 56.509 - 56.528 | | Main bearing shells, vertical inner diameter (installed), undersize 0.762 mm | 56.247 - 56.274 | | Main bearing parent bore diameter, standard | 60.623 - 60.636 | | Main bearing parent bore diameter, oversize | 61.003 - 61.016 | Torque Specifications | Description | Nm | lb-ft | lb-in | | Oil gallery plug, 1/2" | 22 | 16 | - | | Crankshaft main bearing retaining bolts | 95 | 70 | - | | Crankshaft rear oil seal retainer retaining bolts | 10 | - | 89 | | Crankshaft position (CKP) sensor retaining bolt | 10 | - | 89 | | Crankshaft pulley retaining bolt | 125 | 92 | - | | Connecting rod retaining bolts | a | - | - | | Hydraulic timing chain tensioner | 40 | 30 | - | | Timing chain tensioner arm retaining bolt | 26 | 19 | - | | Timing Chain guide retaining bolt | 26 | 19 | - | | Oil pump retaining bolts | 20 | 15 | - | | Oil pickup pipe retaining bolt | 10 | - | 89 | | Oil pan baffle retaining nuts | 19 | 14 | - | | Oil pan retaining bolts | a | - | - | | Oil filter adaptor | 20 | 15 | - | | Oil pressure switch | 20 | 15 | - | | Oil drain plug | 25 | 18 | - | | Oil level indicator tube retaining bolts | 20 | 15 | - | | Accessory drive belt idler pulley retaining bolt | 48 | 35 | - | | Coolant pump retaining bolts | 10 | - | 89 | | Coolant pump pulley retaining bolts | 12 | 9 | - | | Coolant expansion tank retaining bolt | 8 | - | 71 | | Power steering pump retaining bolts | 25 | 18 | - | | Power steering supply line retaining bracket retaining bolt | 20 | 20 | - | | Flywheel retaining bolts | 67 | 49 | - | | Air Conditioning (A/C) compressor retaining bolts | 25 | 18 | - | | Starter motor retaining bolts | 35 | 26 | - | | Battery tray support bracket retaining bolts | 25 | 18 | - | | Ground lead to side member retaining bolt | 15 | 11 | - | | Engine lifting eye | 20 | 15 | - | | Cylinder head bolts | a | - | - | | Camshaft sprocket retaining bolt | 75 | 55 | - | | Camshaft bearing cap retaining bolts | 9 | - | 80 | | Camshaft position (CMP) sensor retaining bolt | 5 | - | 44 | | Valve cover retaining bolts | 9 | - | 80 | | Ignition coil retaining bolts | 6 | - | 53 | | Coolant flow control housing retaining bolts | 10 | - | 89 | | Spark plugs | 15 | 11 | - | | Intake manifold retaining nuts | 18 | 13 | - | | Intake manifold retaining bolts | 18 | 13 | - | | Exhaust manifold retaining nuts | a | - | - | | Exhaust manifold heat shield upper retaining bolts | 10 | - | 89 | | Exhaust manifold heat shield lower retaining bolts | 10 | - | 89 | | Engine front mount to engine front mount retaining bracket | 48 | 35 | - | | Engine front mount retaining bracket to cylinder head bolts | 25 | 18 | - | | Flexible exhaust pipe to exhaust manifold retaining nuts | 47 | 35 | - | | Engine rear mount center bolt | 90 | 66 | - | | Transaxle upper retaining bolt | 44 | 32 | - | | Transaxle lower retaining bolts | 44 | 32 | - | | Transaxle left-hand retaining bolt | 44 | 32 | - | | Transaxle right-hand retaining bolts | 44 | 32 | - | | Engine support insulator to crossmember retaining bolts | 48 | 35 | - | | Engine support insulator retaining bolt M10 | 70 | 52 | - | | Engine support insulator retaining bolt M12 | 120 | 89 | - | | Engine support insulator to transaxle retaining bolts | 48 | 35 | - | | Strut and spring assembly top mount retaining nuts | 25 | 18 | - | a) Refer to procedure in this section. | |
