ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

206-02 Drum Brake > < Brake Load Sensor Proportioning Valve Adjustment
Brake System - General Information - Specifications Mondeo 1997 (08/1996-09/2000)

Disc Brake Specifications

Front 1.8 TCI Diesel and 2.5 V6 Front (DOHC 16V) Rear
mm inches mm inches mm inches
Disc diameter 278 10.95 260 10.25 252 9.90
New disc nomunal thickness 24.15 0.95 24.15 0.95 20 0.79
Worn disc discard thickness* 22.2 0.87 22.2 0.87 18 0.71
Maximum disc run out (installed) 0.15 0.006 0.15 0.006 0.15 0.006
Maximum thickness variation 0.015 0.0006 0.015 0.0006 0.015 0.0006
Caliper piston diameter 60 2.36 60 2.36 36 1.42

Drum Brake Specifications

1.6 1.8 and 2.0 Wagon
mm inches mm inches mm inches
New drum nominal diameter 203 8.0 228.6 9.0 228.6 9.0
Worn drum discard diameter* 204.2 8.04 229.6 9.04 229.6 9.04
Shoe width 38.1 1.5 57.1 2.25 57.1 2.25
Wheel cylinder bore diameter 22.2 0.87 20.6 0.81 22.2 0.87

*When the discardthickness/diameter has been reached the disc/drum must be renewed. Particular care must be taken when refacing disc/drums that the minimum thickness/maximum diameter dimensions are not exceeded.

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Grease - Brake shoe contact pads on carrier plate SAM1C-9107-A
Grease - Barke shoe adjuster strut SM1C-1024-A
Super Dot 4 Brake Fluid ESD-M6C57-A

Torque Specifications

Description Nm lb-ft lb-in
Caliper to knuckle assembly, rear 59 44 -
Caliper to knuckle assembly, front 120 89 -
Caliper slide pin bolts, front 28 21 -
Caliper slide pin bolts, rear 41 30 -
Back plate retaining bolts 90 66 -
Splash shield retaining bolts 90 66 -
Servo retaining nits 40 30 -
Master cylinder retaining nuts 23 17 -
Wheel nuts 85 63 -
Hub retaining nut 290 214 -
Caliper brake fluid union 13 10 -

206-02 Drum Brake > < Brake Load Sensor Proportioning Valve Adjustment