Disc Brake Specifications
| Front 1.8 TCI Diesel and 2.5 V6 | Front (DOHC 16V) | Rear |
| mm | inches | mm | inches | mm | inches |
Disc diameter | 278 | 10.95 | 260 | 10.25 | 252 | 9.90 |
New disc nomunal thickness | 24.15 | 0.95 | 24.15 | 0.95 | 20 | 0.79 |
Worn disc discard thickness* | 22.2 | 0.87 | 22.2 | 0.87 | 18 | 0.71 |
Maximum disc run out (installed) | 0.15 | 0.006 | 0.15 | 0.006 | 0.15 | 0.006 |
Maximum thickness variation | 0.015 | 0.0006 | 0.015 | 0.0006 | 0.015 | 0.0006 |
Caliper piston diameter | 60 | 2.36 | 60 | 2.36 | 36 | 1.42 |
Drum Brake Specifications
| 1.6 | 1.8 and 2.0 | Wagon |
| mm | inches | mm | inches | mm | inches |
New drum nominal diameter | 203 | 8.0 | 228.6 | 9.0 | 228.6 | 9.0 |
Worn drum discard diameter* | 204.2 | 8.04 | 229.6 | 9.04 | 229.6 | 9.04 |
Shoe width | 38.1 | 1.5 | 57.1 | 2.25 | 57.1 | 2.25 |
Wheel cylinder bore diameter | 22.2 | 0.87 | 20.6 | 0.81 | 22.2 | 0.87 |
*When the discardthickness/diameter has been reached the disc/drum must be renewed. Particular care must be taken when refacing disc/drums that the minimum thickness/maximum diameter dimensions are not exceeded.
Lubricants, Fluids, Sealers and Adhesives
Item | Specification |
Grease - Brake shoe contact pads on carrier plate | SAM1C-9107-A |
Grease - Barke shoe adjuster strut | SM1C-1024-A |
Super Dot 4 Brake Fluid | ESD-M6C57-A |
Torque Specifications
Description | Nm | lb-ft | lb-in |
Caliper to knuckle assembly, rear | 59 | 44 | - |
Caliper to knuckle assembly, front | 120 | 89 | - |
Caliper slide pin bolts, front | 28 | 21 | - |
Caliper slide pin bolts, rear | 41 | 30 | - |
Back plate retaining bolts | 90 | 66 | - |
Splash shield retaining bolts | 90 | 66 | - |
Servo retaining nits | 40 | 30 | - |
Master cylinder retaining nuts | 23 | 17 | - |
Wheel nuts | 85 | 63 | - |
Hub retaining nut | 290 | 214 | - |
Caliper brake fluid union | 13 | 10 | - |