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In-vehicle Repair|Disassembly > < Oil Pump

Mondeo 1997 (08.1996-09.2000)

Engine - Vehicles Built Up To: 05/1998 1.6L/1.8L/2.0L - Engine—Vehicles With: Automatic Transaxle Mondeo 1997 (08/1996-09/2000)
Removal

Special Tool(s)

Lifting bracket, engine

21-068A

Radiator hose clip installation and removal tool

24-003
General Equipment
Workshop hoist
Drill
4 mm bit
Engine lifting eye (part no. 938F 17A084 AF)
Materials
Name
Specification
Cable ties
 

Removal

All Vehicles
  1. General notes.
    • The positions of the engine mountings and engine roll restrictors are described looking from the transmission towards the engine.
    • Operations that do not apply to all vehicles because of special model variants are identified by a note.
    • Use Special Tool 24-003 if necessary when removing coolant hoses or vent tubes.

  1. Fabricate a new auxiliary tool to keep the hood in the open position.

  1. Open the hood and attach the auxiliary tool to it.
  1. Standard preparatory measures
    • Make a note of the radio keycode.
    • Open up the coolant expansion tank.
    • Make a note of the preset radio stations.
    • Cut cable ties if necessary.
  1. CAUTION:
    CAUTION:Disconnect the battery negative lead.
    Raise the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Remove lower engine shroud (if present).
  1. Drain the coolant. For additional information, refer to Section  303-03 Engine Cooling.
  1. Lower the vehicle.

  1. Remove the intake pipe with air cleaner housing.
    1. Pull out the plug of the mass air flow (MAF) sensor.
    1. Pull out the plug of the intake air temperature sensor (IAT sensor).
    1. Undo the bolt and the two nuts.

  1. Remove the intake pipe with air cleaner housing (continued).
    1. Remove crankcase venting hose (PCV).
    1. Detach the intake hose.
    • Remove the air cleaner housing from the rubber ring.
  1. NOTE:
    NOTE:This step only applies to vehicles with liquid propane gas (LPG) operation.
    Detach the LPG fuel distribution pipe. For additional information, refer to Section  303-04A Fuel Charging and Controls / 303-04B Fuel Charging and Controls / 303-04C Fuel Charging and Controls / 303-04D Fuel Charging and Controls - Turbocharger / 303-04E Fuel Charging and Controls.
  1. NOTE:
    NOTE:This step only applies to vehicles with liquid propane gas (LPG) operation.
    Detach the bracket for the power steering line from the cylinder head.
  1. NOTE:
    NOTE:This step only applies to vehicles with liquid propane gas (LPG) operation.
    Install the engine lifting eye in place of the bracket for the power steering line.

  1. Detach the accelerator cable.
    • Unhook the cable.
    • Pull off the plastic clip and lay the accelerator cable to one side.

  1. Disconnect engine wiring loom and transmission control module connector.
    1. Undo screw and remove connector.
    1. Remove transmission control module connector.

  1. Pull out the plugs.
  1. Release fuel pressure. For additional information, refer to Section  310-00A Fuel System - General Information / 310-00B Fuel System - General Information.

  1. WARNING:
    WARNING:Fuel will escape. Observe the safety precautions when dealing with fuel.
    Disconnect the fuel pipes.

  1. Empty power-assisted steering reservoir using manual pump, pull out of holder and place on its side.

  1. Remove powertrain control module (PCM) cover.
    • Drill out rivets (4 mm).

  1. Remove engine wiring loom.
    1. Detach the ground cable.
    1. Undo the screw.
    1. Remove connector from PCM.

  1. Remove connector, ground lead and pressure pipe holder.
    1. Pull out the plug of the power steering pressure switch (PSP switch).
    1. Remove ground cable and power-assisted steering pressure pipe holder from engine lifting eye.
    1. Unclip cable from heated oxygen sensor (HO2S).
    1. Remove power-assisted steering pressure pipe bracket.

  1. Pull off exhaust gas recirculation system (EGR system) vacuum hoses.

  1. Pull vacuum hose from intake manifold.

  1. Disconnect the coolant hoses from the thermostat housing.
Vehicles with air conditioning
  1. Detach the bracket of the air conditioning pipe.
All vehicles
  1. Undo the starter motor upper bolts.

  1. Remove the upper flange bolts.
Vehicles with 2,0 engine
  1. Remove the heat shield.
    1. Detach the coolant hose from the bracket.
    1. Undo the upper bolts and remove the coolant hose bracket.
    1. Withdraw the engine oil dipstick.
    1. Remove the lower bolts.
All vehicles
  1. Remove the heat shield.
    1. Undo the upper bolts.
    1. Remove the lower bolts.
    • Withdraw the oil dipstick.

  1. Remove HO2S connector.
Vehicles with 2,0 engine
  1. Remove catalytic converter from exhaust manifold.

  1. Remove catalytic converter from exhaust manifold.

  1. NOTE:
    NOTE:Prevent the piston rod from moving using an Allen key.
    Undo nut on right-hand suspension strut five turns.

  1. Remove coolant hose.

  1. Remove coolant expansion tank.
  1. Raise the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Remove the catalytic converter.
    1. Unscrew the bolts.
    1. Unhook it from the rubber mountings.

  1. Disconnect the multiplug from the transmission speed (TSS) sensor.

  1. Disconnect the starter motor.

  1. Unscrew the starter motor lower bolt and remove the starter motor.

  1. Detach the brake booster vacuum pipe from the intake manifold.
    • Undo the quick-release fastener and pull out the pipe.

  1. Detach the right-hand lower wheel arch trim panel.
    • Undo one bolt from the upper wheel arch trim panel.

  1. Slacken and remove the drive belt.

  1. CAUTION:
    CAUTION:Do not damage gaiter and front ABS sensor ring.
    Remove lower right-hand suspension arm.

  1. CAUTION:
    CAUTION:The maximum bending angle of the inner joint is 18 degrees, and 45 degrees for the outer joint.
    Remove right-hand front wheel drive shaft from intermediate shaft and remove heat shield from centre bearing bracket.

  1. Remove brace and centre bearing bracket from engine.

  1. Remove coolant hoses and coolant pipe bracket.
    1. Coolant hose from coolant pipe.
    1. Coolant hose from radiator.
    1. Coolant pipe bracket from sump.
Vehicles with air conditioning
  1. Remove air conditioning system compressor and secure.
    • Remove the bolts.
    • Lower the air conditioning compressor a little and remove magnetic clutch connector.
All vehicles
  1. Undo torque converter (shown without intermediate shaft).
    • Remove rubber plug and unscrew four nuts.

  1. Remove the flange bolts on the left-hand side of the transmission.

  1. Unscrew flange bolts from right-hand side of transmission (shown without intermediate shaft).

  1. Remove coolant hose from coolant pump.
  1. Lower the vehicle.

  1. Disconnect generator and remove (shown on removed generator).
    1. Unscrew nut and disconnect cable.
    1. Pull out the plugs.

  1. Suspend and secure engine on jib crane .

  1. NOTE:
    NOTE:Mark the installation position of the front engine mounting bracket. Marking points: front engine bearing bracket and power-assisted steering pump bracket.
    Remove the front engine support bracket.

  1. Remove front engine bearing.

  1. CAUTION:
    CAUTION:No hydraulic fluid must come into contact with the drive belt.
    NOTE:
    NOTE:Lift the engine a little in order to remove the high pressure line.
    NOTE:
    NOTE:Collect hydraulic fluid in a suitable container.
    Remove pipe and hose from power-assisted steering pump.
    1. Low pressure hose
    1. High pressure hose
  1. Lift out engine.

In-vehicle Repair|Disassembly > < Oil Pump