ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Assembly > < In-vehicle Repair|Disassembly|Engine
Engine - 2.5L - Cylinder Head Mondeo 1997 (08/1996-09/2000)
Disassembly and Assembly of Subassemblies

Special Tool(s)

Installer, Intake Valve Stem Seal

303-247 (21-130A)

Compressor, Valve Spring

303-361A (21-155)

Adapter for 303-361A

303-361-02 (21-155-02A)

Pliers, Valve Stem Seal

303-508 (21-211)

Materials
Name
Specification
Engine Oil - 5W-30
WSS-M2C913-B 

Disassembly

  1. CAUTION:
    CAUTION:Mark the installation position of any valve train components that are to be re-used so that they are installed in the correct position.
    Using the special tools, remove the valve collets, the valve springs and the valve spring retainers.

  1. Remove the valves.

  1. Using the special tool, remove the valve stem seals.
  1. Check the cylinder heads and related components for wear or damage.
    • Discard components if damaged.

Assembly

  1. WARNING:
    WARNING:Use eye protection when using compressed air. Failure to do so may result in personal injury.
    CAUTION:
    CAUTION:The cylinder head surface is measured in microns. For proper head gasket sealing, avoid any contact of the surface with hard objects.
    NOTE:
    NOTE:Install new components if necessary.
    Remove gasket material, dirt and debris from the cylinder heads. Wash with a suitable soap solution and dry completely using compressed air if the blanking plugs have been removed.
    • If gasket material remains on the cylinder head after cleaning, use a plastic scraper to remove the remaining material.

  1. Using the special tool, install new valve stem seals.

  1. Install the valves.
    • Coat the valve stems and guides with engine oil prior to installation.

  1. Using the special tools, install the valve spring retainers, the valve springs and the valve collets.

Assembly > < In-vehicle Repair|Disassembly|Engine