ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Fuel Injectors > < Fuel Charging and Controls
Fuel Charging and Controls - 2.5L - Throttle Body Mondeo 1997 (08/1996-09/2000)
Removal and Installation

Removal

All Vehicles
WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.
  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
  1. Remove the air cleaner outlet pipe. For additional information, refer to Section  303-12 Intake Air Distribution and Filtering.

  1. Remove the engine cover.

  1. Disconnect the wiring harness from the throttle position (TP) sensor.
    • Remove the wiring harness retainer from the throttle body retaining stud bolt.

  1. Remove the accelerator cable securing clip.

  1. Disconnect the accelerator cable from the bracket.
    1. Rotate the quadrant.
    1. Lift the cable out of the bracket.

  1. Disconnect the accelerator cable from the throttle quadrant.
Vehicles with speed control

  1. Disconnect the speed control cable.
Vehicles built up to 1/1997

  1. Remove the accelerator bracket nut.
All Vehicles

  1. Remove the accelerator mounting bracket.

  1. Remove the throttle body and discard the gasket.

Installation

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.
  1. NOTE:
    NOTE:If scraping is necessary, do not damage gasket surfaces or drop material into the manifold.
    Clean the throttle body and intake manifold mating surfaces and install a new gasket.

  1. To install, reverse the removal procedure.

Fuel Injectors > < Fuel Charging and Controls